#99 SR500Custom Report

The B-class chopper style proposed by 2%ER.
This is an SR we made for customers who are tired of heavy Harleys.

This vehicle is based on the “Original Complete SR” which has replaced the normal front and rear fenders, with a one-off muffler added,

and a mid-high step kit added.

In addition to a position that doesn’t tire you out, it’s the perfect style for everything from city riding to long touring with luggage, thanks to an easy-to-handle handlebar despite the long fork, a seat with good cushioning, and a properly functioning low-down suspension.


◎『Check out other 2%ER’s custom SR400/500 without frame modifications here

Custom List

FrontHandlebars, F forks, headlights, etc.

Front Fork Area

2%er 15cm long Joints for Front Fork (pair) [SR400/500]

〇High-quality stainless steel fork joint. Excellent stability at high speeds.


Headlight

“Sportster Type Headlight”

〇A bright H4 bulb headlight with a visor. It is installed by relocating the main key for older vehicles with a large main key.


Handle, Around the Handle

2%er 70’s Pull-back Handle

◯It’s easy to operate and you won’t get tired even after riding for a long time due to its relaxed position.

Amal type throttle holder, general purpose (for 7/8″)

◯We used the “Pullback Handle Set“, which eliminates the need for troublesome wire selection.


Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇Easy to install mini turn signal switch with coupler on


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)


Front Blinker

Small Bullet Turn Signal Chrome 4pcs SET General Purpose

〇A classic among classics. A chopper-style blinker.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the left front side of the gasoline tank, which is inconspicuous and highly visible.

Extension meter cable joint

〇Used when extending the fork or relocating the meter.


CenterTank, oil tank, seat, step, muffler etc.

Muffler

Fishtail End Tip

◯The upsweep muffler is one-off. The end is a fishtail.


Step

Mid-High Step Kit Chrome for SR400/500

〇This step kit is essential for 2%ER’s custom, which makes for a cool riding posture and a position that is extremely less tiring.


Seat

Old school bucket double seat SR400/500

◯ This is a seat that is very comfortable and less tiring for long rides, thanks to the traditional chopper design, high-quality urethane sink-in, and backrest that distributes weight. It also serves as a stopper during acceleration, significantly reducing the strain on your arms.


【Electrical Equipment】

Brat Style Electrical Plate

〇A simple electrical plate that makes it easy to organize harnesses and electrical components.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a replacement for the original relay.

Battery Lesser

〇A battery-less kit that is manufactured entirely in Japan.


Gasoline Tank Installation

◯Simple welding is required, but it is securely fixed with a four-point rubber mount.

“Sportster Tank”

Welding nut non-through M8 2p

〇Drill a hole in the gasoline tank body and insert and weld. It’s non-penetrating, so it won’t leak. Used on both sides.

Weld tab M size 4.5mm thickness 2p

〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.

Weld tab L size 4.5mm thick steel 2p

〇Used for the rear installation of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.


Engine Area

Breather filter SR400/500

〇A filter kit needed when removing the original air cleaner.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    Rear Shock

    “280mm G-Suspension/Chrome”

    〇A rear shock that lowers by about 4cm. It moves well among low-down suspensions. (Removal of the original chain case is necessary)


    Sissy Bar

    SR400/500 Sissy Bar Plate Hole Type Single Unit

    〇Old school design with perforated side plates. Designed to hide the unattractive parts of the normal frame. Each hole can be used to hook a load, making it easy to load items.


    Tail Lamp

    Lucas tail lamp with pedestal Japanese standard number size

    ◯A tail lamp that is easy to use with a Japanese standard number size, while having the atmosphere of a good imported body.


    Rear Blinker

    Small Bullet Turn Signal Chrome 4pcs SET General Purpose

    〇A classic among classics. A chopper-style blinker.

    Weld tab S size 4.5mm thick steel 2p

    〇Welded onto a hardtail. Used as a blinker base.


    Drive System

    Rear sprocket SR400/500 428-56

    〇An affordable and durable replacement sprocket.

    O-ring chain 428-130L

    〇A replacement drive chain with built-in O-rings.

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