#322 SR400

Custom Bike

#322 SR400Custom Report

Based on the STD Hardtail Complete, we assembled it with some options such as an 18cm long front fork, mid-high step, and one-off sissy bar, while adjusting the overall balance.

The aged design paint typical of choppers at the time was requested from BACON.

We carefully set the mounting positions of each exterior part and finished it with the “beautiful silhouette” requested by the owner.

Having produced over 60 hardtail SRs, we utilized our experience to consider various aspects such as not only the looks but also the feel of operation, fatigue resistance, ease of diagnosis in case of electrical troubles, ease of maintenance such as attachment/detachment of each part, ease of maintenance for line compliance during vehicle inspection, durability, and quick repair in case of damage.

 

Here is a sample vehicle of the STD Hardtail Complete

Here are examples of over 70 hardtail productions

Custom List

FrontHandlebars, F forks, headlights, etc.

●37.5cm long front fork tilted by 2 degrees with a 2° rake triple tree for a clean chopper-style front.

The jockey shift conversion eliminates the clutch lever, making the handlebar area even cleaner than usual.


Front Fork Area

“2° Rake Triple Tree”¥105,600

〇 Not only for correcting driving performance and reducing fatigue, but the aluminum machined stem also extends the front wheel forward to enhance the chopper style. The offset of the wheel position (shortening the trail width) greatly reduces the heavy handling typical of long forks.

“175mm Long Fork Joint”¥20,460

〇 High-strength stainless steel long fork joint.

“20cm Long Inner Tube”¥68,200

〇 Fork tube kit that allows you to extend the front more safely.

“Front Fork Dust Seal”¥2,640

〇 Very simple dust seal. Can also be used as a replacement for the stock fork boots that become unusable when converting to long forks.

2%er Tweak Bar (front stabilizer) [SR 400/500]“¥19,250

〇 A stabilizer that is extremely effective in correcting the handling that tends to lag with extended forks.

“Welding Side Stand Extension Plate”¥3,520

〇 Plate for extending the side stand that leans too much when the fork is extended. Welding is required.


Front Wheel

“SHINKO flute 3.00-18”¥12,800

〇 Street tire with vertical groove design. Lightly corrects the handling that tends to become heavy when converting to long forks. It is a small diameter, rounded 3.00 size.


Headlight

“Sportster Type Headlight”¥23,100

〇 Headlight with visor and bright H4 bulb. A convenient headlight that can store a lot of wiring in the body.

“One-off 2° Rake Triple Tree Headlight Stay”


Handle/Handle Area

“Narrow Drag Bar Handle”¥7,150

〇 Narrow flat handle with a short clamp section.

PAUGHCO type 3inch Square Riser SR400/500“¥30,580

〇 Handle post with a very usable height, maintaining the atmosphere of the time.

Amal type throttle holder, general purpose (for 7/8″)“¥4,598

“Barrel Grip”¥1,650

“800mm Throttle Cable”¥2,750

[Special long brake wire for SR drum brake] 400mm“¥4,800


Switch

“Mini Indicator Switch Coupler-On Kit (’85~00)”¥4,345

〇 Mini indicator switch that is easy to install with a coupler-on

(Installed with modifications on different year models and small headlights)


Handle Lock Weld On Kit“¥4,620

〇 Installed at the bottom of the stem, inconspicuous and easy to operate.


MOTOR ROCK Decompression lever“¥4,950

〇 Engine-mounted decompression lever for a simpler handlebar area.


Front Indicator

“Certified Star Beans Indicator/Black 2p”¥7,975

〇 One of the world’s smallest size E-mark certified, ultra-compact indicators that are inspection-approved.


Speedometer

【Small Tank Left Side Meter Kit】¥16,390

〇 Kit that allows you to mount a 60φ meter in a highly visible and inconspicuous location when converting to a sports tank or other small tank, with complete bolt-on installation.

Extension meter cable joint“¥2,090

〇 Used when extending forks or relocating the meter.


CenterTank, oil tank, seat, step, muffler etc.

●Enhance performance with FCR carburetor,

Enhance the feeling of controlling the bike with a jockey shift kit focused on operational feel,

Install a seat with a setting more comfortable than short suspension,

Enhance enjoyment with a position setting that reduces fatigue even on long distances, such as steps that can distribute body weight.

The muffler was custom-made with the new owner’s design preferences.


Carburetor

FCR carburetor 39φ SR400/500 single unit』¥78,100

〇The slow SR will transform dramatically. It offers sharp and smooth acceleration with good startability, making it an easy-to-handle carburetor.

『FCR39φ Manifold Kit』¥13,200

〇A dedicated adapter to securely fix the FCR carburetor to the SR400/500.

Net funnel set for FCR carburetor』¥11,990

〇Change from a red plastic funnel to aluminum, with a set of stainless steel debris protection nets.


Muffler

『One-off Full Exhaust Muffler』

『One-off Pipe Fabrication Exhaust Flange Set』¥3,410

〇Use a convenient fabrication kit for the base fitting to create a one-off.


Step/Shift

『Mid-High Jockey Shift Kit/Parkerized』¥89,650

〇A jockey shift kit that focuses on touch and stroke, while maintaining the comfortable riding posture of the mid-high step.


Seat

Narrow Type Bates Replica Solo Seat/Pillion Pad Set in Black』¥29,150

〇A flat base with a narrow solo/pillion pad. Despite being vinyl leather, it has a good atmosphere. The spring input position and angle settings, and the pillion pad mounting position are 2%ER’s unique fatigue-reducing settings.

『Narrow Bates Replica Solo Seat Exclusive 2-Inch Spring Comfort Mount Set』¥18,700

〇A spring mount set exclusively for the Narrow Bates seat. By using the included spring offset plate, the easily bottoming 2-inch spring can be changed to a more resilient specification, greatly improving comfort.


Electrical

SR400/500 Custom Electrical Plate #2%er Original #SR400/500』¥4,620

〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. Accessible with both hands from either side of the vehicle, it offers excellent serviceability, and there is no need to reassemble even if reverting to swing arm specifications during vehicle inspection.

 『IC blinker relay wide range specification』¥2,640

〇A wide-range blinker relay compatible with 1 to 150 watts, easily usable with LED blinkers. It can also be used as a repro for the genuine relay.

Battery Lesser』¥3,740

〇A battery-less kit made entirely in Japan.

『BT Type Custom Ignition Switch Bolt-On Kit』¥7,150

〇A custom main key that can also be used on vehicles with a battery.


Gas Tank Installation

「One-off Peanut Tank」

〇A peanut tank with a 2cm length extension to match the size of the SR.

Welding nut non-through M8 2p』¥1,870

〇Drill a hole in the gas tank body, insert, and weld. Non-through, so it doesn’t leak. Used on the front side.

Weld tab M size 4.5mm thickness 2p』¥1,023

〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-through nut.

Weld tab L size 4.5mm thick steel 2p』¥1,375

〇Used for rear gas tank installation. Also used by enlarging the hole diameter and making it rubber mountable.


Engine Area

Breather filter SR400/500』¥3,850

〇A filter kit necessary when removing the genuine air cleaner.


Drive System

Front sprocket SR400/500 428-19』¥2,200

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    ●The rear area, where a one-off sissy bar is balanced in accordance with the rear hardtail kit that determines the style.


    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(18cm Long Made to Order) ¥78,000

    〇As the name suggests, a detachable hardtail kit with bolts/nuts. Rebuilds the seat rail of the original frame to make it a rigid line.

    Can be reverted to swing arm/rear shock specifications during vehicle inspection or style change.


    Rear Fender

    『5-Inch Flat Fender Material』 ¥8,400-

    〇Classic, simple flat rear fender.


    Sissy Bar Area

    『One-Off Sissy Bar』

    Tail Lamp

    Lucas tail lamp with pedestal Japanese standard number size』¥9,460

    〇Compatible with Japanese standard license plates, the classic chopper Lucas tail lamp.


    Rear Turn Signal

    『Certified Star Beans Turn Signal/Black 2p』¥7,975

    〇One of the world’s smallest sizes with E-mark certification, ultra-compact turn signal approved for vehicle inspection.

    『Weld Tab for Turn Signal Stay A Type』¥2,200

    〇Weld stay for turn signals with up to 6mm installation.


    Drive System

    Rear sprocket SR400/500 428-56 』¥5,280

    〇Affordable and durable replacement sprocket

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