#248 SR400

Custom Bike

#248 SR400Custom Report

Received an order for a narrow chopper from Niigata Prefecture. Built with many options such as F19 inch mini drum, narrow triple tree, FCR carburetor, mid-high step, sissy bar, etc., based on “STD Hardtail Complete“. The aged ribbon paint of the old school design was requested to “BACON“.


【The sample car based on the STD Hardtail Complete is here】

【Over 70 examples of Hardtail production are here】


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【Detailed Introduction Video for Each Section】

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【Driving Video】

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Custom List

FrontHandlebars, F forks, headlights, etc.

The front area has been drastically narrowed due to changes in the triple tree and wheel. The handle is a one-off item made of stainless steel.


【Front Fork Area】

“Narrow Triple Tree”

〇A steel skinny tree kit that narrows the fork mounting width by about 4cm. (In-store assembly only)

“Mini Drum Brake 19 Inch Wheel Kit”

〇Modified and reused mini drum for Harley. (In-store assembly only)


【Headlight】

“4.5-inch Bates Light Chrome General Purpose“

〇A classic small Bates light that suits the narrowed front. It is installed with a one-off headlight stay.


【Handle, Around the Handle】

“Amal type throttle holder, general purpose (for 7/8″)“

“Chopper Grip Black 22.2mm 7/8inch“

“Amal type slot wire 900mm ’88~’08“

“100 Long Brake Cable“

“100mm Long Clutch Cable“

〇The handle uses a one-off narrow Z-bar.


“Aluminum Short Brake Lever/Holder Set“

“Aluminum Short Clutch Lever/Holder Set“

〇This is a compact and easy-to-grip aluminum lever set.


【Switch】

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇A mini turn signal switch that is easy to install with a coupler on

(It is installed with modifications on different model years and small headlights)


“Handle Lock Weld On Kit“

〇Installed at the lower part of the stem, which is inconspicuous and easy to operate.


“MOTOR ROCK Decompression lever“

A decompression lever directly attached to the engine to simplify the area around the handle.


【Front Blinker】

“Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)

“Universal Blinker Stay 10A Type Steel”

〇The ultra-small micro blinker is installed on the front side of the lower engine mount.


【Speedometer】

“VELONA 48φ Electric Speedometer”

〇Small electric meter

“48φ Mini Meter Fork Mount Stay”

〇A meter stay that can be freely set in height and direction when attached to the front fork.

●The small electric meter is mounted on the rear left of the front fork because the meter gear was lost due to the wheel change. The rotation of the magnet set on the mini drum wheel is picked up and the speedometer is activated.


CenterTank, oil tank, seat, step, muffler etc.

●The gasoline tank, which has been narrowed from the normal, is safely mounted on three points with rubber. The frame under the seat is rebuilt to match the angle of the “Hardtail Kit” at the rear, considering strength, precision, durability, and maintainability, by cutting the original part and using thick steel pipes.


【Muffler】

“One-off pipe production exhaust flange set for SR“

〇A one-off muffler using a convenient mouthpiece set. You can make a one-off muffler by connecting bent pipes.

“Weld tab L size 4.5mm thick steel 2p“

〇Used for the muffler mounting stay.


【Step】

『Mid-High Step Kit Chrome for SR400/500』

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and significantly reduces fatigue.


【Seat】

“Narrow Type Bates Replica Solo Seat/Pillion Pad Set in Black“

〇A narrow solo/pillion pad with a flat base. Despite being made of vinyl leather, it’s a seat with a good atmosphere. The spring input position and angle settings, as well as the pillion pad mounting position, are unique to 2%ER and are set to minimize fatigue.

“Welding nut non-through M8 2p“

〇Used on the frame side as a seat spring receiver.


【Electrical】

“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“

〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

“IC blinker relay wide range specification“

〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.

“Battery Lesser“

〇This is a battery-less kit that we manufacture in Japan.

“Custom Ignition Switch Weld On Kit General Purpose“

〇Easy to operate even while riding, welded on the lower left of the seat.


【Carburetor】

“FCR carburetor 39φ SR400/500 single unit“

〇Your slow SR will drastically change. It’s a carburetor that’s easy to handle with sharp and smooth acceleration.

“SR400/500 FCR 39φ carburetor mounting adapter set“

〇It’s a dedicated adapter to firmly fix the FCR carburetor to SR400/500.

“Net funnel set for FCR carburetor“

〇It’s a set of a change from a red plastic funnel to aluminum, and a stainless steel trash prevention net.


【Engine Area】

〇This is a cheap replica specification of the genuine replacement.

“Breather filter SR400/500“

〇This is a filter kit needed when removing the genuine air cleaner.


【Gasoline Tank】

●The original gasoline tank has been narrowed by reducing its width.

“Weld tab L size 4.5mm thick steel 2p“

〇Used for attaching to the rear of the gas tank. The hole diameter has been enlarged and it is used with a rubber mantle.


【Drive System】

“Front Sprocket 428-20”

〇A durable replacement sprocket made of steel. It is high-geared to match the FCR carburetor.


  • RearFenders, rear shocks, swingarms, etc.

    ●The rear area uses a hardtail kit (13cm long) that determines the overall styling, a sturdy steel rib fender, and a custom-made narrow sissy bar.


    【Hardtail】

    『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)

    〇As the name suggests, it’s a hardtail kit that can be attached and detached with bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to the swing arm/rear shock specification when you go for vehicle inspection or when you want to change the style.


    【Rear Fender】

    “5-Inch Custom Rib Fender – Steel Material“

    “Reinforcement Back Plate for 5-Inch Rib Fender“

    〇A durable rib fender with thickness. A reinforcement plate is added around the mounting holes for even more robust mounting.


    【Rear Wheel】

    『Drilled plate torque rod SR400/500』

    〇It is a torque rod with a drilled design to avoid interference with the wider tires.


    【Tail Lamp】

    “Bottom Mount GUIDE Style Taillight General Purpose LED NEUTRAL“

    〇We have selected a tail with a vintage feel.


    【Rear Blinker】

    “Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)

    〇Ultra-small, powerful LED mini blinker.

    “Weld Tab A Type for Blinker Stay”

    〇Welding stay for up to 6mm mounting blinker.


    【Drive System】

    『Rear sprocket SR400/500 428-56 』

    〇An affordable and durable replacement sprocket

    ※Parts Reference may show similar products or products with additional processing.