#200 SR400Custom Report
This is a fully customized SR400 with a bolt-on hardtail and long fork, ordered from the base vehicle in our local Shiga Prefecture.
The positions of the steps, handlebars, seat, and pillion pad were determined after having the owner straddle the bike multiple times.
The overall styling is based on the old school chopper style,
With a 30cm long front fork and a 13cm long hardtail, the size of the vehicle has increased by two rounds. The length of the peanut tank has been extended by 2cm to match this size.
The exterior parts are well balanced, and the finishing touch is an aging paint job by “BACON“, using the black x silver color scheme that the owner requested.
(Click here for the status of handle position determination and exterior coordination)
(Click here for the status of the final meeting on muffler production)
【Vehicle Explanation Video】

【Driving Video】

Custom List
FrontHandlebars, F forks, headlights, etc.
【Front Fork Area】
“2%er 15cm long Joints for Front Fork (pair) [SR400/500]“
〇High-quality stainless steel fork joint.
“SR400/500 15cm long inner tube kit“
〇A fork tube kit that allows you to extend the front more safely.
“2%er Tweak Bar (front stabilizer) [SR 400/500]“
〇A stabilizer that is extremely effective in correcting the handling that tends to lag one beat behind with the extended fork.
“Welding Side Stand Extension Plate”
〇A plate for extending the side stand that leans too much when the fork is extended. Welding is required.
【Front Tire】
〇A street tire with a vertical groove design. It helps to lighten the handling that tends to become heavy when long forks are used. It is a small, rounded 3.00 size.
【Headlight】
“SR400/500 Sports Star Type Headlight Kit ~02′ Bolt On“
〇A headlight kit that is relatively large and easy to handle, with plenty of room for harnesses and couplers.
【Handle/Handle Area】
◯A one-off riser-less T-bar handle, positioned while the owner straddles it. It achieves a meticulous riding posture and a firmly effective angle.
“Amal type throttle holder, general purpose (for 7/8″)“
◯The controls around the handle are a standard clean treatment by 2%ER.
〇It is newly installed by welding to the lower part of the stem, which is inconspicuous and easy to operate.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle.
【Front Blinker】
“Diamond Winker Chrome 4pcs SET General Purpose“
◯The blinker is attached to the bottom of the frame.
【Speedometer】
“Mechanical Speedometer 60mm Black Panel 1:4“
〇Mounted on the left front side of the gasoline tank where it is inconspicuous and highly visible.
〇Used when extending the fork or relocating the meter.
CenterTank, oil tank, seat, step, muffler etc.
•The paint job was done by “BACON“, and we finished the owner’s specified order of “Black x Silver” with ribbon paint.
【Muffler】
『One-off pipe production exhaust flange set for SR』
〇A one-off semi-up type muffler using a convenient mouthpiece set at the root.
【Step】
『Mid-High Control Parkerized for SR400/500』
〇This step kit is essential for the 2%ER custom, which offers a cool riding posture and a position that is extremely resistant to fatigue. Combined with the way the seat is attached, it is designed to be less tiring even without rear shocks, providing a rigid ride.
【Seat】
“BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll“
〇A comfortable seat set made of genuine leather. The spring input position and angle are set, and the pillion pad mounting position is set in a way that is less tiring, unique to 2%ER.
“Welding nut non-through M8 2p“
〇Used by welding to the frame side as a seat spring receiver.
【Electrical】
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easy to access with both hands from either side of the vehicle, and there is no need to reassemble even if you return to the swing arm specification during vehicle inspection.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.
〇This is a battery-less kit made in Japan.
“Custom Ignition Switch Weld On Kit General Purpose“
〇Easy to operate even while riding, welded on the lower left of the seat.
【Gasoline Tank Installation】
“Peanut Tank”
〇In order to match the balance of the entire vehicle, the length of the universal peanut tank is extended by 2cm and installed with a Lo-Tonnel.
“Welding nut non-through M8 2p“
〇Drill a hole in the gasoline tank body and weld it in. It’s non-penetrating, so it won’t leak. Used on the front side.
“Weld tab M size 4.5mm thickness 2p“
〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut.
“Weld tab L size 4.5mm thick steel 2p“
〇Used for the rear installation of the gas tank. This also enlarges the hole diameter and is used with a rubber mount.
【Kick Pedal】
〇A kick pedal that suits various styles such as choppers and bobbers. The larger stepping area makes it easier to apply your weight and kick easily.
【Engine Area】
〇This is a filter kit needed when removing the original air cleaner.
【Drive System】
“Front sprocket SR400/500 428-19“
〇A durable replacement sprocket made of steel.
RearFenders, rear shocks, swingarms, etc.
【Hardtail】
『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)
〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to a swing arm/rear shock specification when you need to pass an inspection or change the style.
【Rear Tire】
〇Selected a classic tire with a vintage style, watermelon pattern.
【Rear Fender】
“5-Inch Custom Rib Fender – Steel Material“
“Reinforcement Back Plate for 5-Inch Rib Fender“
〇A rib fender with thickness and high durability. We have added a reinforcement plate around the mounting holes to mount it even more robustly. We have effectively reinforced the thick and sturdy rear fender material and safely mounted it with a 6-point mount.
【Tail Lamp/Sissy Bar】
◯The Sissy Bar is a one-off made using angle steel. A classic Lucas tail was attached to the back.
【Rear Blinker】
“Diamond Winker Chrome 4pcs SET General Purpose“
【Drive System】
『Rear sprocket SR400/500 428-56 』
〇An affordable and durable replacement sprocket.
※Parts Reference may show similar products or products with additional processing.