Home » #96 SR400

#96 SR400

2015.7.31

Custom Bike

#96 SR400Custom Report

The Frisco style of the 80s, proposed to make long-distance riding enjoyable.

While incorporating various 70s styles, we focused on the overall balance and ease of riding.

For the large owner, we used a ” 2%er 15cm long Joints for Front Fork (pair) [SR400/500]“, extended the swing arm by 7cm, and changed the mounting position of the rear shock to correct the lever ratio to make the rear shock move well.

This modification greatly improves the ride comfort and makes long touring easier. We used ” 280mm Low Down Suspension] G-SUSPENSION280 [Chrome] General-purpose #SR400/500“. The wheel size is 18-16. We modified and reused the Kawasaki wheel with a design similar to the Morris adopted by the 80s Harley.

This is a vehicle exhibited at JOINTS 2015.

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Custom List

FrontHandlebars, F forks, headlights, etc.

【Front Fork】

“2%er 15cm long Joints for Front Fork (pair) [SR400/500]“

〇High-quality stainless steel fork joint. The fork outer is smoothed and finished with a hairline.

【Front Wheel】

◯Used Kawasaki wheel

【Front Tire】

“Pirelli MT53 Replica 4.00-18”

〇A replica of the 70s Pirelli. It suits all styles, from street to tracker, scrambler, bobber, chopper, etc.

【Front Fender】

◯Attach the fender of the Iron Sportster after cutting it short.

【Headlight】

“Old Bates Type Side Mount Light Kit SR400/500 XS650“

◯Reproduced from vintage models of the time, suitable for SR & XS. Fits various styles such as choppers/truckers from the late 60s to the early 80s.

【Handle/Handle Area】

“Narrow Drag Bar Handle”

“6.5 Inch Pullback Handle Post“

〇A narrow flat handle with a short clamp section. It is lifted and installed with a pullback riser. The top bridge is smoothed and buffed.

“Amal type throttle holder, general purpose (for 7/8″)“

“Amal type slot wire 1100mm ’88~’08“

“Brake Wire 300mm Long“

“Clutch Wire 100mm Long“

◯The controls are simplified with mini switches and the like.

【Switch】

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇Easy to install mini turn signal switch with coupler on

“Handle Lock Weld On Kit“

“MOTOR ROCK Decompression lever“

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)

【Front Blinker】

“Small Bullet Turn Signal Chrome 4pcs SET General Purpose“

〇A staple among staples. A chopper-style blinker.

【Speedometer】

“Mechanical Speedometer 60mm Black Panel 1:4“

“Universal Speedometer Stay“

〇Mounted on the left front side of the gasoline tank where it is inconspicuous and highly visible.

“Extension meter cable joint“

〇Used when extending the fork or relocating the meter.

CenterTank, oil tank, seat, step, muffler etc.

【Muffler】

“One-off Pipe Manufacturing Exhaust Pipe Flange Set”

〇A one-off exhaust pipe made using a convenient manufacturing kit for the root mouthpiece. The Conti muffler, which was modified and diverted from the 80’s DUCATI, is in a shotgun style.

【Step】

“Mid-High Control Parkerized for SR400/500“

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and significantly reduces fatigue.

【Seat】

“Slim Double Sheet Bates Type Tuck Roll for SR400/500“

〇You have chosen a slim and simple tuck roll seat, which can be selected from 7 types.

【Electrical Equipment】

〇The “Oil Tank Type Electrical Case” (discontinued) is placed under the seat. The ignition key has been relocated to the left side.

“IC blinker relay wide range specification“

〇A wide-range turn signal relay that can be used without any problems with LED turn signals. It supports 1 to 150 watts and can also be used as a replacement for the original relay.

“Battery Lesser“

〇This is a battery-less kit that we manufacture in Japan.

【Gasoline Tank Installation】

◯ The coffin tank is one-off. To avoid problems caused by rust and corrosion, we didn’t stick to dead stock, but reproduced the design of the time from a single sheet of iron. It is safely installed with a 3-point rubber mount.

“Welding nut non-through M8 2p“

〇 Drill a hole in the gasoline tank body and insert and weld. It’s non-penetrating, so it won’t leak. Used on both sides.

“Weld tab M size 4.5mm thickness 2p“

〇 Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.

“Weld tab L size 4.5mm thick steel 2p“

〇 Used for the rear installation of the gas tank. Here too, the hole diameter is enlarged and used with a rubber mount.

【Kick Pedal】

“Chrome Kick Pedal“

◯It serves as a heat guard for the shotgun exhaust pipe.

【Engine Area】

“Breather filter SR400/500“

〇This is a filter kit needed when removing the original air cleaner.

【Drive System】

“Front sprocket SR400/500 428-19“

〇A durable replacement sprocket made of steel.

RearFenders, rear shocks, swingarms, etc.

【Rear Wheel】

◯Modified and repurposed Kawasaki wheel to 16 inches.

【Rear Shock】

◯The swing arm has been extended by 7cm. The suspension receiving position has been modified, resulting in an extremely comfortable ride.

“280mm G-Suspension/Chrome”

〇The rear shock is about 4cm lower. It moves well among the lowered suspensions.

【Rear Fender】

“Frisco Fender General Purpose“

◯This is a reproduction of a vintage Ness fender, with more than double the strength. It is more robust than iron with three times the thickness of the original. It was mounted in a unique way using a one-off fender strut.

【Sissy Bar】

◯A one-off sissy bar that can be attached and detached from the base with a single tool. We always pay attention to design and functionality to avoid looking childish. This vehicle was deliberately made to look unrefined. We created it with a cool yet uncool vibe.

【RearTurn Signal】

『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』

〇A classic among classics. A chopper-style turn signal.

【Drive System】

“Rear sprocket SR400/500 428-56“