#55-2 SR400Custom Report

Originally, it was an iron sport style custom made as 〇『No.55  SR400』, but with the change of owner, it was transformed into a chopper style with the installation of a long fork, pullback handle, drag pipe muffler, new sissy bar, etc., according to the new owner’s preference. In accordance with the long fork, we selected a small-diameter, rounded front tire and set it up so that the handling would not become heavy.

Continuing from the previous style, we are creating a good atmosphere with minimal frame modification and replacement with bolt-on parts. This style, which increases straight-line stability due to the long fork, is recommended for those who want to go on long tours without getting tired. The sissy bar, which can carry a lot, can easily carry everything from small items to a full set of camping gear.

※Please take a look at this as a sample that shows that if the original base is well balanced, it can be finished coolly without any design breakdown even when the style is changed, such as extending the fork.


【Click here for details before the style change】

 


◎”Check out other 2%ER’s custom SR400/500 without frame modifications here

 

Custom List

FrontHandlebars, F forks, headlights, etc.

●The front area has been transformed into a chopper style by extending the fork from the standard iron style and turning it into a pullback handle.


Front Fork

2%er 15cm long Joints for Front Fork (pair) [SR400/500]

〇High-quality stainless steel fork joint.

2%er Tweak Bar (front stabilizer) [SR 400/500]

〇A stabilizer that is extremely effective in correcting the handling that tends to lag behind the extended fork.

Fork boots, general-purpose

〇Classic universal fork boots.


Front Fender

Front Iron Fender

◯ We mount a classical press-formed fender with a vintage design fender brace.

Front Tire

“SHINKO flute 3.00-18”

〇 A street tire with a vertical groove design. It helps to lighten the handling that tends to become heavy when the fork is lengthened. It is a small diameter size with a roundness of 3.00.


Headlight

SR400/500 Sports Star Type Headlight Kit ~02′ Bolt-on Black Body

〇A headlight with a visor and a bright H4 bulb. It’s a convenient headlight that can store a lot of wiring in the body.


Handle/Handle Area

Vintage Replica 10″ Pullback Handle 22.2mm (7/8″)

◯ A vintage replica handlebar in a chopper style, with attention to the angle of rise and the droop of the handle.

“Chopper Grip”

〇 A simple and easy-to-grip standard grip.

Amal type throttle holder, general purpose (for 7/8″)

〇 A small vintage design throttle.

“Throttle Wire 1000mm”

“400mm Long Brake Wire”

“300mm Long Clutch Cable”


Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇Easy to install mini turn signal switch with coupler on

(Different year models, installed with modifications on small headlights)


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)


Front Blinker

Small Bullet Turn Signal Chrome 4pcs SET General Purpose

〇A classic among classics. A chopper-style blinker.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the left front side of the gasoline tank where it is inconspicuous and highly visible.

We currently have this product

【Left Side Meter Kit for Small Tanks】

〇A kit that allows you to bolt on a 60φ meter in a place that is inconspicuous and highly visible when replacing with a small tank such as a sports tank.


CenterTank, oil tank, seat, step, muffler etc.

●Only the tank, seat, and muffler are replaced around the center. Each is a standard part, but they can greatly change the atmosphere.


Muffler

Torque cone drag pipe muffler SR400/500

〇This is a full exhaust muffler with a torque cone that we developed in-house built into the mouthpiece. It is made at an angle that suits any style, such as a normal frame or hardtail.


Seat

“Old School Double Seat”

〇It’s a standard seat for 2%ER’s normal frame custom, with features like a button-down that’s hard to express in mass-produced items, and a thick urethane design that still looks stylish.


Electrical Equipment

IC blinker relay wide range specification

〇A wide-range blinker relay that can handle 1-150 watts without any problem, even for LED blinkers. It can also be used as a replacement for the original relay.

Battery Lesser

〇A battery-less kit that is made entirely in Japan.


Gasoline Tank Installation

“Sportster Tank”

◯Reliable 4-point rubber mount support.

Welding nut non-through M8 2p

〇Drill a hole in the gasoline tank body and insert and weld. It’s non-penetrating, so it won’t leak. Used on both sides.

Weld tab M size 4.5mm thickness 2p

〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.

Weld tab L size 4.5mm thick steel 2p

〇Used for the rear installation of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.


Electrical Equipment

 “IC blinker relay wide range specification

〇A wide-range blinker relay that can handle 1-150 watts without any problem, even for LED blinkers. It can also be used as a replacement for the original relay.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    ●The rear area features a new sissy bar. The sissy bar, fully embracing an old-school design, is installed in line with the extension of the front fork, instantly transforming it into a chopper style.


    “YAMADA Long Hole Type Sissy Bar Kit”

    〇THE old school design sissy bar kit. You can load a lot.


    Rear Fender

    Rear Iron Fender

    ◯A rear fender launched as a replica of the Shovel Sportster era. It is made of steel and is sturdily constructed.


    Rear Shock

    “280mm G-Suspension”

    〇A rear shock that is about 4cm down. It moves well among the low-down suspensions. (This vehicle uses a different brand of equivalent product)


    Rear Tire

    “Pirelli MT53 Replica 4.00-18”

    〇A replica of the 70s Pirelli. It suits all styles, from street to tracker, scrambler, bobber, chopper, and more.


    Tail Lamp

    Lucas tail lamp with pedestal Japanese standard number size

    ◯A tail lamp that is easy to use with a Japanese standard number size, while having the atmosphere of a good imported body.


    Rear Blinker

    Small Bullet Turn Signal Chrome 4pcs SET General Purpose

    〇A classic among classics. A chopper-style blinker.


    Drive System

    Rear sprocket SR400/500 428-56

    〇A durable sprocket made of steel.

    O-ring chain 428-130L

    〇A replacement drive chain with built-in O-rings.