#265 SR400Custom Report

The order was left entirely up to us. We aimed for a 70s chopper style, setting a 35cm extended long fork with a 2° rake and a 2cm narrow triple tree on a frame that has been converted into an 18cm long bolt-on hardtail kit. The front wheel is a modified original with narrowed width and uses a normal brake. The gas tank and tail lamp, which are welded to the frame, the seat with a mocket cutback, the sissy bar, and other parts are all made with 70’s-like exterior parts.

The dimensions around the vehicle body are designed with a focus on easy-to-ride and fatigue-resistant driving performance, just like the “No. 252 SR400” we made before. This includes changes in the setting of the trail number, which greatly affects the handling of the motorcycle, and the balance of the center of gravity. The strong handling tendency common to choppers is almost non-existent, resulting in neutral handling that can be safely operated and driven with one hand without feeling the weight. Also, by lowering the position of the engine (crank), which is the heaviest part of the vehicle, as much as possible, the vehicle is less likely to wobble and is stable during pushing and pulling or while driving, making the vehicle feel light and easy to turn. The step position that distributes body weight and the position where all joints are moderately bent make it less likely to cause body pain and fatigue during long touring. We have eliminated the negative aspects of long fork/rigid frame custom vehicles and finished it as a fun-to-ride vehicle.

The molding by bond work and the paint with a psychedelic fade pattern on a purple marblizer were requested from “P.H.K” in Kyoto.


Vehicle Dimensions

“Bending of the Hardtail”

By bending the red circled part more than the regular product, the vehicle height is lowered, changing to a chopper style silhouette with a lower seat height, which is considered the golden ratio.

 

“Engine Placement, Balance of Center of Gravity”

Due to the above bending process, the position of the crankshaft of the engine, which is the heaviest part of the bike, is made lower than the straight line of the front and rear wheel axles, creating an image of being suspended. By lowering the center of gravity, it feels much lighter when lifting or pushing and pulling the bike, reducing wobbling, greatly improving stability, and making handling lighter and easier to manage.

 

“2° Rake Triple Tree” (Custom 2cm Narrow)

The red line indicates the trail value that determines the weight of the bike’s handling. When the rear is lowered or the fork is long, the value becomes longer and the handling becomes heavier. This extended trail width is narrowed by the 2° Rake Triple Tree, correcting the weight of the handle to a neutral lightness equal to or greater than normal. Even at high speeds, it remains stable and the handle can be turned with one hand.


Welding Method for Gasoline Tank/Main Frame

※Please click on the image


Despite this look, considering regular vehicle inspections, we do not touch the mainframe (neck, engine cradle part), the rear is the usual bolt-on hardtail (you can return the swing arm, rear shock specification), and by using normal brakes, there is no need for major restoration maintenance.


The sample car based on the STD Hardtail Complete is here

Over 80 hardtail production examples are here


">【HOTROD CUSTOMSHOW 2022【Full Custom Introduction】Detailed Explanation of the Exhibited Chopper】
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【Driving Video】

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">【One Day of Exhibition at the Yokohama Hot Rod Custom Show】

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Custom List

FrontHandlebars, F forks, headlights, etc.

●To secure the trail value, a slightly reclined fork is set with a 2-degree rake and a 2cm narrow triple tree with a 35cm long front fork. The handling is so light that you wouldn’t think it’s a long fork. The original front wheel, which has become too narrow to fit, is also attached with narrow processing, and the drum panel is held with a one-off support block. The handle is one-off. The jockey shift of the step results in a simple finish without a clutch lever.


Front Fork Area

2%er 15cm long Joints for Front Fork (pair) [SR400/500]

〇High-quality stainless steel fork joint.

“20cm Long Inner Tube”

〇A fork tube kit that allows you to extend the front more safely.

“2° Rake Triple Tree” (※Custom 2cm Narrow)

〇An aluminum stem that not only corrects driving performance and fatigue, but also helps to enhance the chopper style by extending the front wheel forward. The offset of the wheel position (shortening of the trail width) greatly reduces the heavy handling that is common with long forks.

〇Original front wheel with 1cm width reduction on each side.

〇Installation with brake panel processing and support block production.

※The wheel has been processed, but it is made so that it can be used even when returned to the original stem later.


Headlight

5.75 inch Bates Light Chrome General Purpose

〇A headlight that fits well with the SR’s vehicle size and fork width, and can be installed without any discomfort. It is installed with a one-off light stay.


Handle/Handle Area

“Riserless T-Bar Handle”

〇A custom-made straight handlebar. It was made in the pullback style often seen on 70’s choppers.

“Chopper Grip”

Amal type throttle holder, general purpose (for 7/8″)

Amal type slot wire 900mm ’88~’08

“400mm Long Brake Cable”

〇The jockey shift eliminates the clutch lever, and the change to the Amal throttle makes it even simpler than usual. Long cables are used for each.

“Sharp End Lever”

〇This is a modified replica of the lever used on Harley Knuckleheads and Panheads.


Handle Lock Weld On Kit

● It is bolted on and installed at the lower part of the stem, which is inconspicuous and easy to operate.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle.


Front Blinker

Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)

“Universal Blinker Stay 10A Type Steel”

〇The ultra-small micro blinker is installed on the front side of the lower part of the engine mount.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

Extension meter cable joint

〇Mounted on the left front side of the gasoline tank, which is not easily noticeable and has high visibility.


CenterTank, oil tank, seat, step, muffler etc.

●The main frame, which has been altered in angle with a thick steel pipe to match the “Rigid Line” bolt-on hardtail kit of the rear section, has a custom-made gas tank welded to it. Instead of directly welding the heating oil-in-frame and the cold gas tank, they are hollowed out by connecting patches attached to each with a new sheet metal component. This method, which is safe and can be used for a long time without almost any cracks, was used for installation. (This is the method)


Gasoline Tank

〇”Set in a safe installation position that seems like a chopper“. The molding and painting are done by “P.H.K“.


Step/Shift

“Mid-Forward Jockey Shift Kit/Chrome” (Prototype, decided to be commercialized)

〇We recommend the mid-forward for taller owners, and the jockey shift kit that focuses on touch and stroke while maintaining the comfortable riding posture of the regular mid-high.

※The “Mid-Forward Control Kit – Chrome – SR400/500” for hand clutches is here

“Shift Knob”

〇It’s a change to a glass shift knob, a replica of an antique door knob.


Carburetor

FCR carburetor 39φ SR400/500 single unit

〇Your slow SR will drastically change. It’s a carburetor that is easy to handle, with sharp and smooth acceleration and good startability.

Net funnel set for FCR carburetor

〇Change from a red plastic funnel to aluminum, set with a stainless steel trash prevention net.

“Manifold Kit for FCR39φ”

〇It is a dedicated adapter to firmly fix the FCR carburetor to the SR400/500.


Muffler

“One-off Pipe Manufacturing Exhaust Pipe Flange Set”

〇Use a convenient manufacturing kit for the root mouthpiece and make a one-off production. It’s an upsweep drag pipe.


Seat

“One-off Cobra Seat”

〇Made in the 70’s style with a turnover of genuine leather and velour.


Engine

〇The upper part of the engine was coated with Cerakote, the covers were buffed and polished to give a clean appearance, and the inside was overhauled and assembled.


Kick Pedal

〇We used the XX KICKER made from cast aluminum.


Electrical Equipment

“Turn Signal/Horn Switch”

〇The switch usually mounted on the left side of the handlebar is installed on the lower left of the seat this time, so it can be operated while riding.

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easy to maintain as it can be accessed with both hands from either side of the vehicle, and there is no need to reassemble even if you return to the swing arm specification at the time of vehicle inspection.

Battery Lesser

〇This is a battery-less kit that we manufacture entirely in Japan.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can handle 1-150 watts without any problem with LED turn signals. It can also be used as a replacement for the original relay.


Drive System

Front sprocket SR400/500 428-19

〇It is a durable replacement sprocket made of steel.


Engine Area

“Eyeball Rocker Bolt” (Prototype, commercialization decided)

〇It’s a union bolt for the oil line that gives a classical look to the engine head.

Breather filter SR400/500

〇It’s a filter kit needed when removing the original air cleaner.


  • RearFenders, rear shocks, swingarms, etc.

    ●The “Rigid Line” bolt-on hardtail kit (custom 18cm long) has a larger bending angle than usual, a lower engine position for more lowering. We added gussets to the axle part and added chopper-like molding. The rear wheel is 16 inches. We attached the standard DUO tail to the flat fender, finished it with molding, and added a simple, short sissy bar.


    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(18cm long, for long forks, made to order)

    〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to a rigid line. You can revert to a swing arm/rear shock specification when you change the style or during vehicle inspection. (The hardtail of this vehicle is modified to lower the vehicle height more than usual to match the front long fork)


    Rear Wheel

    16″ Kit Steel Spoke SR400/500 Rear

    〇This is a kit that gives a powerful look with the same size as a typical Harley.

    Drilled plate torque rod SR400/500

    〇This is a drilled design torque rod to avoid interference with the wider tires.


    【Rear Blinker】

    Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)

    〇Ultra-small, powerful LED mini blinker.

    “Weld Tab A Type for Blinker Stay”

    〇Welding stay for up to 6mm mounting blinker.


    Rear Fender

    “Flat Fender”

    〇The standard flat fender is safely mounted in 6 points. The DUO tail lamp is installed with molding.

    Sissy Bar

    “One-off Sissy Bar”

    〇It was made short and simple.

    ※Parts Reference may show similar products or products with additional processing.