#249 SR400Custom Report
Order from Tottori Prefecture. Based on the STD hardtail complete, we finished it in a super narrow chopper style SR400 with skinny triple trees, mini drum 21-inch wheels, and one-off Z bar handles. The 70’s style paint was done by “JEARK GARAGE“.
【The sample car based on the STD Hardtail Complete is here】
【Over 70 examples of Hardtail production are here】
“JOINTS custombike show2022 Exhibited Vehicles”
【Detailed Introduction Video】

【Driving Video】

Custom List
FrontHandlebars, F forks, headlights, etc.
The front area has been drastically narrowed due to changes in the triple tree and wheel.
【Front Fork Area】
“Narrow Triple Tree”
〇A steel skinny tree kit that narrows the fork mounting width by about 4cm. (In-store assembly only)
“Mini Drum Brake 21 Inch Wheel Kit”
〇Modified and reused mini drum for Harley. (In-store assembly only)
“2%er 15cm long Joints for Front Fork (pair) [SR400/500]“
〇High-quality stainless steel fork joint.
【Headlight】
“4.5-inch Bates Light Chrome General Purpose“
〇A classic small Bates light that suits the narrowed front. It is installed with a one-off headlight stay.
【Handle, Around the Handle】
“Amal type throttle holder, general purpose (for 7/8″)“
“Amal type slot wire 900mm ’88~’08“
〇A custom narrow Z-bar is used for the handle.
“Aluminum Short Brake Lever/Holder Set“
“Aluminum Short Clutch Lever/Holder Set“
〇It’s a compact and easy-to-grip aluminum lever set.
“Chopper Grip Black 22.2mm 7/8inch“
〇Standard Jackhammer Style Grip
【Switch】
“Mini Turn Signal Switch Coupler On Kit (’85~00)”
〇A mini turn signal switch that is easy to install with a coupler on
(It is installed with modifications for different model years and small headlights)
“CRAZY” Ripple Pipe with 22.2mm Taper (7/8-inch)“
● Used as an accent for connecting the left and right of the one-off handle.
〇Installed inconspicuously and easy to operate at the bottom of the stem.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle.
【Front Blinker】
“Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)
“Universal Blinker Stay 10A Type Steel”
〇The ultra-small micro blinker is installed on the front side of the lower part of the engine mount.
【Speedometer】
“VELONA 48φ Electric Speedometer”
〇Small electric meter
“48φ Mini Meter Fork Mount Stay”
〇A meter stay that can be freely set in height and direction when attached to the front fork.
●The small electric meter is mounted on the rear left of the front fork because the meter gear is gone due to the wheel change.
The rotation of the magnet set on the mini drum wheel is picked up and the speedometer is activated.
CenterTank, oil tank, seat, step, muffler etc.
●The Narrow Sports Star Tank is safely mounted with three rubber points. The frame under the seat is rebuilt, considering strength, precision, durability, and maintainability, by cutting the original part and using thick steel pipes. It is rebuilt to match the angle of the rear “Hardtail Kit“.
【Muffler】
“Torque cone drag pipe muffler SR400/500“
〇It is a full exhaust muffler with a torque cone developed independently in the mouthpiece
【Step】
“Mid-High Control Parkerized for SR400/500“
〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.
【Seat】
“Narrow Type Bates Replica Solo Seat, Black, Flat Base“
〇A narrow solo/pillion pad with a flat base. Despite being made of vinyl leather, it has a nice atmosphere. By changing the spring input position and setting the mounting angle, it is hard to bottom out and get tired in a typical Japanese physique.
“Welding nut non-through M8 2p“
〇Used on the frame side as a seat spring receiver.
【Electrical Equipment】
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.
〇This is a battery-less kit that we manufacture in Japan.
“Custom Ignition Switch Weld On Kit General Purpose“
〇Easy to operate even while riding, it is welded and installed under the left side of the seat.
【Engine Area】
〇This is a cheap replica specification of the original replacement.
〇This is a filter kit needed when removing the original air cleaner.
【Gasoline Tank】
“Narrow Sportster Tank”
〇The most popular gas tank at 2%ER. It is mounted with the best depth of immersion and front and rear mounting positions according to each style.
“Welding nut non-through M8 2p“
〇Drill a hole in the gasoline tank body and insert it for welding. It is non-penetrating so it does not leak. Used on both sides.
“Weld tab M size 4.5mm thickness 2p“
〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.
“Weld tab L size 4.5mm thick steel 2p“
〇Used for rear mounting of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.
【Drive System】
“Front sprocket SR400/500 428-19“
〇A durable replacement sprocket made of steel.
RearFenders, rear shocks, swingarms, etc.
●The rear area uses a hardtail kit (13cm long) that determines the overall styling, a sturdy steel rib fender, and a custom-made narrow sissy bar.
【Hardtail】
『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)
〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to the swing arm/rear shock specification when you go for vehicle inspection or when you want to change the style.
【Rear Fender】
“5-Inch Custom Rib Fender – Steel Material“
“Reinforcement Back Plate for 5-Inch Rib Fender“
〇A durable rib fender with thickness. A reinforcement plate is added around the mounting hole to mount it even more robustly.
【Rear Wheel】
“16″ Kit Steel Spoke SR400/500 Rear“
〇This is a kit that gives a powerful look with the same size as a typical Harley
〇Classic vintage style tire
“Drilled plate torque rod SR400/500“
〇This is a drilled design torque rod to avoid interference with the wider tire.
【Tail Lamp】
“Bottom Mount GUIDE Style Taillight General Purpose LED NEUTRAL“
〇We have selected a tail with a vintage feel
【Rear Blinker】
“Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)
〇Ultra-small, powerful LED mini blinker.
“Weld Tab A Type for Blinker Stay”
〇Welding stay for up to 6mm mounting blinker.
【Drive System】
『Rear sprocket SR400/500 428-56 』
〇An affordable and durable replacement sprocket
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