Home » #223 SR400

#223 SR400

2021.4.10

Custom Bike

#223 SR400Custom Report

This is a full order from an owner in Mie Prefecture, who has been a long-time customer, previously riding an SR400 in cafe racer style and having us do maintenance and such. We were brought in to work on the chopper parts that had been collected bit by bit.
The new 18cm long hardtail, the 16-inch rear wheel, and the long fork, among other things, were used to create a large SR400 chopper to match the tall owner’s physique.

The finish, which recreates the worn-out feel of the gas tank and rear fender, is a special aging paint by “BACON“.

【Click here for the STD Hardtail Complete Sample Car】

【Click here for over 50 examples of hardtail production】

The owner runs “Kushikatsu Fujiken” in Tsu City, Mie Prefecture.

Custom List

FrontHandlebars, F forks, headlights, etc.

【Front Fork Area】

“2%er 15cm long Joints for Front Fork (pair) [SR400/500]“

〇The front area is transformed into a long fork with a high-quality stainless steel fork joint. Despite the long fork, it is set for nimble handling with the selection of round 18-inch small diameter tires, which tend to be heavy.

【Headlight】

“5.75 inch Bates Light Chrome General Purpose“

〇A headlight that fits well with the SR’s vehicle size and fork width, and can be installed without any discomfort.

“Bottom Mount Light Stay III“

◯A new product that allows you to install the headlight even higher and more protruding than the “Bottom Mount Light Stay II“.

【Handle/Handle Area】

“Loose Ride Bar Handle“

◯An up-handle designed to suit all styles, from normal frames to hardtails.

“Chopper Grip”

“Amal type throttle holder, general purpose (for 7/8″)“

◯The controls are a standard clean treatment from 2%ER.

【Switch】

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇A mini turn signal switch that is easy to install with a coupler on

(It is installed with modifications on different model years and small headlights)

“Handle Lock Weld On Kit“

○ It is bolted on to the less noticeable and easy-to-operate lower part of the stem.

“MOTOR ROCK Decompression lever“

A decompression lever directly attached to the engine to simplify the area around the handle.

【Turn Signal】

『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』

〇A classic among classics. A chopper-style turn signal.

『SR400/500 Bottom Mount narrow blinker stay』

〇A stay to attach a 10mm turn signal to the bottom of the frame.

【Speedometer】

『Mechanical Speedometer 60mm Black Panel 1:4』

『Universal Speedometer Stay』

〇Mounted on the left front side of the gasoline tank, where it is inconspicuous and highly visible.

CenterTank, oil tank, seat, step, muffler etc.

• The gasoline tank is a well-balanced egg tank brought in by the owner. It is safely installed with a 3-point rubber mount after processing the back plate. Although it is a tank with a small capacity, we have pushed the sheet metal of the back plate to reduce the gap with the vehicle body as much as possible and secure as much capacity as possible. For the double gasoline cap, we used the atmospheric ‘Circle Gas Cap‘.

【Muffler】

“One-off Pipe Manufacturing Exhaust Pipe Flange Set”

〇Using a convenient manufacturing kit for the root mouthpiece, it is a simple drag pipe that is made to match the length and angle according to the tilt of the vehicle body.

【Step】

“Mid-High Control Parkerized for SR400/500“

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.

【Seat】

“BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll“

〇A comfortable seat set made of genuine leather. The spring input position and angle settings, as well as the pillion pad mounting position, are set up in a unique, fatigue-resistant configuration by 2%ER.

“Welding nut non-through M8 2p“

〇Used by welding to the frame side as a seat spring receiver.

【Electrical Equipment】

“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“

〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

“IC blinker relay wide range specification“

〇A wide-range turn signal relay that can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.

“Battery Lesser“

〇This is a battery-less kit that we manufacture in Japan.

“Custom Ignition Switch Weld On Kit General Purpose“

〇Easy to operate even while riding, welded on the lower left of the seat.

【Engine Area】

“Breather filter SR400/500“

〇This is a filter kit needed when removing the original air cleaner.

【Gasoline Tank Installation】

“Egg Tank”

〇Egg tank brought in by the owner

“Welding nut non-through M8 2p“

〇Drill a hole in the gasoline tank body and insert and weld. It’s non-penetrating, so it won’t leak. Used on the front side.

“Weld tab L size 4.5mm thick steel 2p“

〇Used for the rear installation of the gas tank. Here too, the hole diameter is enlarged and used with a rubber mantle.

【Other Center/Body Surrounding Parts】
“Weld Tabs/Nuts and other Welding Parts” used in various parts
〇Muffler x Frame “Weld Tornut M8“, “Weld tab M size 6mm thick steel 2p“
〇Seat x Frame “Welding nut non-through M8 2p” (used for spring support), “Welding Tabs, 9mm Thickness, Steel, Size M, 2 Pieces“

RearFenders, rear shocks, swingarms, etc.

【Hardtail】

“Rigid Line Bolt-On Hardtail Kit” (18cm long, for long forks, made to order)

〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it rigid. You can switch back to a swing arm/rear shock specification when you have a vehicle inspection or want to change the style.

【Rear Wheel】

“16″ Kit Steel Spoke SR400/500 Rear“