#204 SR400Custom Report

We received an order for a long fork chopper style SR400 from Saitama Prefecture. The request was made from the preparation of the base vehicle.
This SR400 chopper was produced with a full-scale menu such as a 30cm (12 inch over) front fork, F21, R16 inch wheel, long hard tail kit.
The atmosphere-rich paint is by the patina painter “BACON“.
As it was an order from a distance, we had many meetings over LINE for videos and photos of the specifications and paint finish of each part,

We decided on the position while having you straddle it when you came to the store.

 

[Introduction video of each part in detail]

Cookie consent is required to display this video.

 

[Driving video] (Height 170cm)

Cookie consent is required to display this video.

 

([Blog article on the production process is here](https://2percenter.blog.fc2.com/blog-entry-650.html))

 

([Blog article on the final meeting is here](https://2percenter.blog.fc2.com/blog-entry-686.html))

Custom List

FrontHandlebars, F forks, headlights, etc.

Front Fork Area

2%er 15cm long Joints for Front Fork (pair) [SR400/500]

〇High-quality stainless steel fork joint.

SR400/500 15cm long inner tube kit

〇A fork tube kit that allows you to extend the front more safely.

2%er Tweak Bar (front stabilizer) [SR 400/500]

〇A stabilizer that is extremely effective in correcting the handling that tends to lag one beat behind with the extended fork.


Front Wheel

SR400/500 21inch kit for front

〇A wheel kit that results in a narrow, large-diameter, sharp style.


Headlight

Dual Light Kit Vintage Style Square Light #2%er Original #SR400/500

◯A square 2-light kit using the Vintage Style Square Light Kit.


Handle/Handle Area

“Riserless T-Bar Handle”

〇A custom-made straight drag bar. We positioned it while the owner straddled it.

Amal type throttle holder, general purpose (for 7/8″)

“Chopper Grip”


Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇A mini turn signal switch that is easy to install with a coupler on

(It is installed with modifications on different model years and small headlights)


Handle Lock Weld On Kit

● Attached to the less noticeable and easy-to-operate lower part of the stem.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle.


Front Blinker

Small Bullet Turn Signal Chrome 4pcs SET General Purpose

〇A classic among classics. A chopper-style blinker.

SR400/500 Bottom Mount narrow blinker stay

〇A stay to attach a 10mm blinker to the bottom of the frame.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the less noticeable and highly visible front left side of the gasoline tank.

Extension meter cable joint

〇Used when extending the fork or relocating the meter.


CenterTank, oil tank, seat, step, muffler etc.

Muffler

“Exhaust Pipe Flange Set for One-off Pipe Production”

○ One-off production using a convenient production kit for the mouthpiece at the root. It’s a simple drag pipe.


Step

Mid-High Control Parkerized for SR400/500

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.


Seat

BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll

〇A seat set with good cushioning made of genuine leather. The spring input position and angle settings, as well as the pillion pad mounting position, are set up in a way that minimizes fatigue, unique to 2%ER.

(Discontinued) ⇒Genuine Leather STD Solo Saddle Seat/Pillion Pad Set

“Solo Saddle Seat 2 Inch Spring Comfort Mount Set”

〇A mount kit that is easy to install on custom frames and the like. The lever ratio can also be changed, allowing for good cushioning.


Electrical Equipment

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.

Battery Lesser

〇This is a battery-less kit that we manufacture in Japan.

Custom Ignition Switch Weld On Kit General Purpose

〇Easy to operate even while riding, it is welded and installed under the left side of the seat.


Gasoline Tank Installation

“Peanut Tank”

〇A peanut tank that has been extended by 2cm to match the size of the SR vehicle.

Welding nut non-through M8 2p

〇Drill a hole in the gasoline tank body and weld it in. It’s non-penetrating, so it won’t leak. Used on the front side.

Weld tab M size 4.5mm thickness 2p

〇The hole diameter is enlarged and changed to a rubber mount specification to hold the non-penetrating nut.

Weld tab L size 4.5mm thick steel 2p

〇Used for the rear installation of the gas tank. This also has an enlarged hole diameter and is used with a rubber mount.


Engine Area

Breather filter SR400/500

〇This is a filter kit needed when removing the original air cleaner.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)

    〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to a rigid line. You can revert to a swing arm/rear shock specification during vehicle inspection or when changing styles.


    Rear Wheel

    16″ Kit Steel Spoke SR400/500 Rear

    〇This is a kit that gives a powerful look with the same size as a typical Harley.

    Drilled plate torque rod SR400/500

    〇This is a drilled design torque rod to avoid interference with the wider tires.


    Rear Fender

    5-Inch Custom Rib Fender – Steel Material

    Reinforcement Back Plate for 5-Inch Rib Fender

    〇A thick and durable rib fender. We have added a reinforcement plate around the mounting holes to make it even more robust.


    Tail Lamp

    69 tail type3

    ◯It is a tail lamp with a stainless integrated body.


    Rear Blinker

    Small Bullet Turn Signal Chrome 4pcs SET General Purpose

    〇A classic among classics. A chopper-style blinker.

    Weld tab S size 4.5mm thick steel 2p

    〇Welded onto a hardtail. Used as a blinker base.


    Drive System

    Rear sprocket SR400/500 428-56

    〇An affordable and durable replacement sprocket

    ※Parts Reference may show similar products or products with additional processing.