#161 SR500Custom Report
This is a chopper of SR500, ordered from the base vehicle, as a switch from DUCATI Scrambler.
The original 〇Rigid Line Bolt-On Hardtail Kit SR400/500 was used to create a simple rigid frame, which is the key to the style. Based on the 〇 ” STD Hardtail Complete “, which is the base style, it is an SR custom with a balanced arrangement of many owner’s preferred options such as a 500 engine, 〇FCR Carburetor Kit, 〇Mid-High Step Kit Chrome for SR400/500, 〇2%er 10cm long Joints for Front Fork (pair) [SR400/500], Sissy Bar, 〇16″ Kit Steel Spoke SR400/500 Rear, etc.
Despite the rigid frame that has eliminated the rear shock, the seat is installed with careful consideration of the spring selection, seating angle, etc., resulting in a ride comfort that is far superior to ordinary short shock vehicles.
We have produced it so that there is no disruption in each line to match the smart owner, and the silhouette of the old school chopper of yesteryear is clean, and the addition of the aging paint by ” BACON “, which is also the owner’s preference, makes it a simple yet atmospheric and tasteful look.
【 Related Blog Articles 】
〇 ” Click here for the blog article on the start of production ”
〇 ” Click here for the blog on the production of sissy bars and mufflers ”
● “Introduction Video”

● “Right Side of the Vehicle”

● “Left Side of the Vehicle”

Custom List
FrontHandlebars, F forks, headlights, etc.
• The front tire, which greatly affects the ride comfort and handling of the chopper, is selected as a small-diameter tire with vertical grooves, keeping the normal 18 inches. We have set it for nimble handling despite the long fork.
【Around the Front Fork】
“2%er 10cm long Joints for Front Fork (pair) [SR400/500]“
◯With a 10cm extension, it gives a chopper-like silhouette. A custom-made stainless steel fork cover has been added.
【Headlight】
〇A headlight with a visor and a bright H4 bulb. It’s a convenient headlight with a good design that can store a lot of wiring in the body.
【Handle/Handle Area】
◯A narrow Z-bar custom made from stainless steel
“Flanders Replica Riser/Shorty SR400/500“
◯Mounted low with a Flanders replica riser that has a great atmosphere.
“Amal type throttle holder, general purpose (for 7/8″)“
“Chrome British Car Type Clutch Lever“
“Chrome British Car Type Brake Lever“
◯The controls are simplified with mini switches and the like. Combined with a top bridge that has been smoothed and buff polished, it creates a high-quality handle area.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)
【Front Blinker】
“Small Rubber Winker Smoke Set of 4“
【Speedometer】
“Mechanical Speedometer 60mm Black Panel 1:4“
〇Mounted on the left front side of the gasoline tank, where it is inconspicuous and highly visible.
CenterTank, oil tank, seat, step, muffler etc.
• Well-balanced exterior parts. The peanut tank, which is installed in a smart position while securing as much capacity as possible, is treated with aging paint by “BACON“. It’s a place that would be dull in a clean single color, but it has a tasteful atmosphere due to the realistic aging process.
【Muffler】
“One-off Pipe Manufacturing Exhaust Pipe Flange Set”
〇A simple design that surrounds the engine, slightly upswept at the rear of the step. A convenient manufacturing kit was used at the base of the mouthpiece.
◯The muffler that slightly ups from the one-off exhaust pipe is the new “Tapered Fishtail”. The main body was made of high-quality stainless steel.
【Step】
Mid-High Step Kit Chrome for SR400/500
〇This step, which puts you in a riding position where your knees are bent more than 90 degrees, makes it easy to distribute your weight and significantly reduces the strain on your buttocks, back, and arms. It is also a functional part. Even if you find a large gap ahead while driving, you can greatly alleviate the impact on your buttocks just by bracing your feet a little, and it is a kit that allows you to ride more comfortably than you can imagine.
【Carburetor】
“FCR carburetor 39φ SR400/500 single unit“
〇The slow SR’s performance will drastically change. It’s a high-performance carburetor that starts well and accelerates sharply and smoothly.
〇It’s a dedicated adapter to firmly fix the FCR carburetor to the SR400/500.
“Net funnel set for FCR carburetor“
〇It’s a set of a stainless steel debris net and an aluminum funnel, which is a change from the red plastic funnel.
【Seat】
“BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll“
〇A comfortable seat set made of genuine leather. The spring input position and angle are set and installed in a unique 2%ER setting that reduces fatigue. We used a custom brown color.
“Welding nut non-through M8 2p“
〇Used by welding to the frame side as a seat spring receiver.
【Electrical】
◯The electrical box under the seat is one-off. The top, bottom, and left side are hinged, making it easy to maintain. It also has an ETC on-board unit.
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easy to access with both hands from either side of the vehicle, and there is no need to reassemble even when returning to the swing arm specification during vehicle inspection.
〇This is a battery-less kit that we manufacture in Japan.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can handle 1-150 watts and can be used without any problems with LED turn signals. It can also be used as a replacement for the original relay.
“Custom Ignition Switch Weld On Kit General Purpose“
〇The main key, which is originally on the top bridge, is welded to the lower left of the seat for easy operation even while riding.
【Kick Pedal】
◯ It’s a classical kick pedal with increased area for easier kick operation.
RearFenders, rear shocks, swingarms, etc.
【Hardtail】
『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)
〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it rigid. You can revert to the swing arm/rear shock specification when you need to change the style or for vehicle inspection.
【Rear Wheel】
“16″ Kit Steel Spoke SR400/500 Rear“
〇This is a kit that gives a powerful look with the same size as a typical Harley. The tire is a selected replica of a vintage Pirelli tire.
“Drilled plate torque rod SR400/500“
〇This is a drilled design torque rod to avoid interference with the wider tire.
【Rear Fender】
“5-Inch Custom Rib Fender – Steel Material“
“Reinforcement Back Plate for 5-Inch Rib Fender“
〇A thick and durable rib fender. We have added a reinforcement plate around the mounting holes to mount it even more robustly. The paint is aging paint that looks naturally aged. This is also done by “BACON“. (Click here for the blog about the reinforcement on the back of the fender during the production of 2%ER’s SR400/500 )
【Tail Lamp/Sissy Bar】
◯The sissy bar, which is prone to minor vibrations and cracks, is made using strong, durable square materials, and is designed in a very orthodox style. The tail lamp is a round tail made by NICE.
【RearTurn Signal】
“Small Rubber Winker Smoke Set of 4“
“Weld tab S size 4.5mm thick steel 2p“
〇Welded to the hardtail. Used as a base for the turn signal.
【Drive System】
“Rear sprocket SR400/500 428-56“
〇A durable sprocket made of steel.
※Parts Reference may show similar products or products with additional processing.