#159 SR400Custom Report

This is a hardtail SR400 that we produced, brought in by a vehicle from Mie Prefecture.

The style is an old racer. The owner longed for and went to America to find a vintage factory racer Harley, the WR750, but couldn’t find a good vehicle and gave up. We produced the atmosphere and style of the WR750 with the reliable SR400.

We made it rigid with the original “Rigid Line” hardtail kit, and it’s extremely easy to ride despite being a hardtail specification without rear shocks, thanks to the cushioning of the seat, which we were particular about, the position of the new handle and mid-high step, and the mounting angle and springs.

 

We produced it to give an overall natural vintage feel, and asked ” BACON ” to paint the one-off split tank and rear fender. They reproduced the atmosphere of being well-used and aged with a special aging paint.

 

( Click here for the blog post about the completion and delivery )

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( Click here for the blog about the production process and meetings

 

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Custom List

FrontHandlebars, F forks, headlights, etc.

Front Wheel

2%er Front Wheel Aluminum Hub Cap [SR400/500]

〇You can change to a classical style by sticking it on a normal drum brake.


Front Tire

LOADSTAR TIRE 4.00-18

〇Classic watermelon pattern, high vintage style tire


Headlight

“NEW Unity Replica Headlight”

◯ The vintage look remains the same as it was, and the light bulb is a reliable H4 specification.

Bottom Mount Light Stay II

〇 A headlight stay that suits the chopper style well with a moderate height and protrusion.


Handle/Handle Area

Old Racer Bar Handle 7/8” (22.2mm)

◯ It’s a handle that narrows the width of the old tracker handle and has an effective restraint height. It’s a comfortable handle that allows your wrist to naturally bend and is easy to handle, even when slipping through the streets.

Amal type throttle holder, general purpose (for 7/8″)

Amal type slot wire 1000mm ’88~’08

Brake Wire 100mm Long

Clutch Wire 100mm Long

◯ Simplified with mini switches and others. The foot clutch is hand change specification, so it becomes even simpler without a clutch lever.


Handle Lock Weld On Kit


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)


Front Blinker

Small Rubber Winker Smoke Set of 4

Diamond Winker Stay Front Black SR400/500

◯It is attached to the lower part of the frame.


Speedometer

” Inside meter kit for drum brake SR400/500 #2%er Original #SR400/500

◯ It’s a speedometer kit that doesn’t stand out and doesn’t ruin the style, but has good visibility while riding.


CenterTank, oil tank, seat, step, muffler etc.

Muffler

◯The hand-bent muffler is one-off. It’s a turn-out end, but it’s equipped with an inner baffle that can be attached and detached with a single screw.


Step/Shift

“Mid-High Jockey Shift Kit/Parkarize”

〇The jockey shift kit, which is particular about the touch and stroke operation feeling, while maintaining the comfortable riding posture of the mid-high step. This vehicle is modified on the left side to be a foot clutch, and it is a hand change specification that changes the shift on the left side of the tank.


Seat

Narrow Type Bates Replica Solo Seat, Black, Flat Base

〇A narrow solo seat with a flat base. This is a replica seat modeled after the old Bates seat, which is horizontally mounted in a racer-like manner. With the choice of 3-inch seat springs, it provides much better cushioning than a poorly made short suspension vehicle.

Welding nut non-through M8 2p

〇Used on the frame side as a seat spring receiver.


Electrical Equipment

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

Battery Lesser

〇This is a battery-less kit that we manufacture entirely in Japan.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can handle 1-150 watts and can be used without any problems with LED turn signals. It can also be used as a replacement for the original relay.


Gasoline Tank

Circle Gas Cap

◯A gasoline tank that has been modified by narrowing a 3.5-gallon tank for Harley. The gas cap used is the stylish “Circle Gas Cap”.


Kick Pedal

Harley Replica Kick Pedal” is a filter kit needed when removing the original air cleaner.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(5cm Long)

    〇As the name suggests, it’s a detachable hardtail kit using bolts/nuts. It remodels the original frame’s seat rail to make it a rigid line. You can revert to the swing arm/rear shock specification when you need to pass an inspection or change the style.


    Rear Tire

    LOADSTAR TIRE 4.50-18

    〇A classic vintage style watermelon pattern. It’s a rear tire with height and volume.


    Rear Fender

    5-Inch Custom Rib Fender – Steel Material

    Reinforcement Back Plate for 5-Inch Rib Fender

    〇A thick and durable rib fender. A reinforcement plate is added around the mounting hole to mount it even more robustly.


    Tail Lamp

    Mini Crocker Tail Light Polish

    ◯A mini version of the classic vintage style tail, the Crocker tail.


    Rear Blinker

    Small Rubber Winker Smoke Set of 4

    Weld tab S size 4.5mm thick steel 2p

    〇Welded to the hardtail. Used as a blinker base.


    Drive System

    Rear sprocket SR400/500 428-56

    〇A durable sprocket made of steel.

    ※Parts Reference may show similar products or products with additional processing.