#175 SR400

Custom Bike

#175 SR400Custom Report

This vehicle was originally a fully customized SR400 from another shop, which was brought into 2%ER and gradually customized in various parts. This time, in order to make it more simple and smart, we changed to a “Rigid Line” bolt-on hardtail frame, and finished it in a balanced and lively atmosphere like a flat racer with 19-inch wheels front and rear. It’s a tracker-style custom.

We tried to use as much as possible the gasoline tank and front fender that were originally used and loved, and the main work was to change the position of the gasoline tank to a good balance in accordance with the conversion to the rigid frame around the rear, and the new installation of the rear fender and seat.

The owner is over 180cm tall and large, so one of the themes was to improve the position so that it would not be cramped like before the custom. The bolt-on hardtail kit is a long type with a 13cm extension, and the position of the seat and the choice of handlebars were carefully decided, and it was made in a position where you can sit comfortably and ride for a long time without getting tired.


〇 ” For a detailed blog post about the frame processing, position, and exterior consultation from the order, click here

 

〇 ” For the blog about when I was gradually customizing from its original form, click here


 

【Right side of the vehicle】

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【Left side of the vehicle】

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【Light test drive and entire vehicle】

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Custom List

FrontHandlebars, F forks, headlights, etc.

Front Fork

Front fork 5cm joint pair for SR400/500

〇High-quality stainless steel fork joint. The front fork is slightly extended to match the long hard tail to the physique of the large owner.


Front Wheel

◯The front wheel is a 19-inch one that was previously replaced. It is finished in white paint.

2%er Front Wheel Aluminum Hub Cap [SR400/500]

〇It hides the tacky dummy air scoop rubber and becomes a classical style.


Headlight

Old Bates Type Side Mount Light Kit II SR400/500 XS650

◯ We have adopted a light kit that mounts in a lower, closer, and more recessed position, while maintaining the vintage design of the “Old Bates Type Side Mount Light Kit SR400/500 XS650“. It’s a new kit that suits the more horizontally oriented SR style.


Handle, Around the Handle

◯ We have selected parts for the handle and headlight areas that do not stand out on their own and do not disrupt the smart overall silhouette.

Old Racer Bar Handle 7/8” (22.2mm)

◯ This is a tracker type handle design where the grip part is slightly downward, making it easier to control.

Top Bridge for Bar Handle

◯ We use a top bridge that lowers the handle mounting position by 2cm to smartly shape the overall silhouette of the vehicle.

Amal type throttle holder, general purpose (for 7/8″)

◯ The area around the handle is a standard clean finish by 2%ER.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle. (The one on the vehicle is an old model)


Front Blinker

Small Rubber Winker Smoke Set of 4

◯A user-friendly blinker that is resistant to vibration due to its rubber body, and is also characterized by its bulb being less likely to burn out.


Speedometer

Inside meter kit for drum brake SR400/500 #2%er Original #SR400/500


CenterTank, oil tank, seat, step, muffler etc.

Muffler

“One-off Pipe Manufacturing Exhaust Pipe Flange Set”

〇An exhaust pipe made one-off using a convenient manufacturing kit for the mouthpiece at the root.

Trumpet Muffler Long Bell

◯An original silencer launched with a focus on sound quality and good exhaust, made domestically. This is a classical version with a long bell end.


Step

“Mid Forward Control Kit/Parkarize”

〇A step kit that allows you to ride comfortably with a gentle knee bend, even if you are tall. This is a step kit with a relaxed position recommended for people who are 175cm or taller.

(Approximately 120mm forward and 20mm down compared to the standard forward step)


Carburetor

“Big Carburetor 38Φ” (Discontinued)

Oval air filter φ60


Seat

◯ In order to provide a comfortable seating experience without feeling cramped, the seat position and the direction of the seat springs are carefully decided with the owner. This ensures a fun and fatigue-free riding experience.

BATES Type Genuine Leather Solo Saddle Seat Vertical Tuck Roll Black/White

〇 A solo saddle seat made of genuine leather that balances price, looks, and comfort. It is installed with a soft ride that is hard to bottom out by changing the mounting angle and spring input position.

(Discontinued) ⇒Genuine Leather STD Solo Saddle Seat Black

“Solo Saddle Seat 2 Inch Spring Comfort Mount Set”

〇 A mount kit that is easy to install on custom frames and the like. The lever ratio can also be changed, allowing for good cushioning.


Electrical

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can be used without difficulty even with LED turn signals, compatible with 1-150 watts. It can also be used as a repro for the original relay.

Battery Lesser

〇This is a battery-less kit that we manufacture in Japan.

Custom Ignition Switch Weld On Kit General Purpose

〇The main key, which is originally attached to the top bridge, is welded and installed under the seat on the left side for easy operation even while riding.


Gasoline Tank Installation

◯ The gasoline tank, which the owner is very attached to, was made at a previous shop and was mounted in a position that suits this frame, with the paint left as it was, only the installation position was adjusted.


Engine Area

Breather filter SR400/500

〇This is a filter kit needed when removing the original air cleaner.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


  • RearFenders, rear shocks, swingarms, etc.

    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)

    〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to a swing arm/rear shock specification when you need to pass an inspection or change the style.


    Rear Wheel

    ◯ The rear wheel, like the front, has a slim and smart 19-inch design.

    Drilled plate torque rod SR400/500

    〇 It is a torque rod with a drilled design to avoid interference with the wider tires.


    Rear Fender

    5-Inch Custom Rib Fender – Steel Material

    Reinforcement Back Plate for 5-Inch Rib Fender

    ◯ Among the many replica rib fenders, we use the one with the highest strength, rigidity, and durability. The gasoline tank and front fender, which the owner is fond of, were finished with the same design paint. The mounting stay is made of the same stainless material as the front fender, finished in a simple flat plate design.


    Tail Lamp

    69 tail type3

    ◯We have installed a small stainless steel tail lamp.


    RearTurn Signal

    Small Rubber Winker Smoke Set of 4

    Weld tab S size 4.5mm thick steel 2p

    〇Welded to the hardtail. Used as a turn signal base.

    ※Parts Reference may show similar products or products with additional processing.