#201 SR400Custom Report
This is a simple hardtail complete SR400 custom ordered from Osaka.
The owner used to race on circuits, but now they wanted to ride slowly and stylishly in this style! So, we were allowed to produce it upon receiving their order. The overall styling is almost the same as the sample vehicle of “STD Hardtail Complete“, and it is produced in a bobber style with voluminous tires and a simple and compact exterior.
As options, we have added 16-inch rear wheels, a one-off sissy bar, front wheel hub caps, and a mid-high step kit.
(STD Hardtail Complete Sample)
While dark colors are popular styles, the owner’s specified color is a bright red. This is a sample where the atmosphere of the bike changes significantly just by the difference in paint color.
[Explanation and introduction video of each part]

[Driving video]

Custom List
FrontHandlebars, F forks, headlights, etc.
【Front Tire】
A classic tire with a lot of volume.
【Front Wheel】
“2%er Front Wheel Aluminum Hub Cap [SR400/500]“
〇You can stick it on a normal drum brake to change to a classical style.
【Headlight】
“5.75 inch Bates Light Chrome General Purpose“
〇A headlight that fits well with the SR’s vehicle size and fork width, and can be installed without any discomfort.
〇A headlight stay that fits well with the chopper style due to its moderate height and protrusion.
【Handle/Handle Area】
◯A one-off T-bar made with the owner straddling it to determine the height and pull.
“Amal type throttle holder, general purpose (for 7/8″)“
“Diamond Grip Black 22.2mm 7/8“
“Aluminum Short Brake Lever/Holder Set“
“Aluminum Short Clutch Lever/Holder Set“
〇This is a compact and easy-to-grip aluminum lever set.
● Attached to the less noticeable and easy-to-operate lower part of the stem.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle.
【Turn Signal】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style turn signal.
『SR400/500 Bottom Mount narrow blinker stay』
〇A stay to attach a 10mm turn signal to the bottom of the frame.
【Speedometer】
“Mechanical Speedometer 60mm Black Panel 1:4“
〇Mounted on the less noticeable and highly visible front left side of the gasoline tank.
CenterTank, oil tank, seat, step, muffler etc.
【Muffler】
“Exhaust Pipe Flange Set for One-off Pipe Production”
○Use a convenient production kit for the root mouthpiece and make a one-off production. It’s a simple drag pipe.
【Step】
Mid-High Step Kit Chrome for SR400/500
〇This step kit is essential for 2%ER’s custom, which makes the riding posture cool and the position extremely less tiring.
【Seat】
“BATES Type Genuine Leather Solo Saddle Seat Vertical Tuck Roll Black/White“
〇A genuine leather solo saddle seat with a balanced price, look, and comfort. It is installed with a soft ride that is hard to bottom out by changing the mounting angle and spring input position.
(Discontinued) ⇒Genuine Leather STD Solo Saddle Seat Black
“Solo Saddle Seat 2 Inch Spring Comfort Mount Set”
〇A mount kit that is easy to install on custom frames and the like. The lever ratio can also be changed, allowing for good cushioning.
【Electrical Equipment】
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can be used without difficulty even with LED turn signals. It supports 1-150 watts and can also be used as a repro for the original relay.
〇This is a battery-less kit that we manufacture in Japan.
“Custom Ignition Switch Weld On Kit General Purpose“
〇Easy to operate even while riding, it is welded and installed under the left side of the seat.
【Gasoline Tank Installation】
“Narrow Sportster Tank”
“Welding nut non-through M8 2p“
〇Drill a hole in the gasoline tank body and insert and weld. It’s non-penetrating, so it won’t leak. Used on both sides.
“Weld tab M size 4.5mm thickness 2p“
〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.
“Weld tab L size 4.5mm thick steel 2p“
〇Used for the rear installation of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.
【Engine Area】
〇A filter kit needed when removing the original air cleaner.
【Drive System】
“Front sprocket SR400/500 428-19“
● A durable replacement sprocket made of steel.
RearFenders, rear shocks, swingarms, etc.
●Finished with a 13cm long hardtail kit, a flat fender with effective reinforcement on the back, and a one-off stainless steel sissy bar.
【Hardtail】
『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)
〇As the name suggests, it’s a hardtail kit that can be attached and detached with bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to the swing arm/rear shock specification when you have a vehicle inspection or want to change the style.
【Rear Wheel】
“16″ Kit Steel Spoke SR400/500 Rear“
〇This is a kit that gives a powerful look with the same size as a typical Harley.
“Drilled plate torque rod SR400/500“
〇This is a drilled design torque rod to avoid interference with the wider tires.
【Tail Lamp】
“Lucas tail lamp with pedestal Japanese standard number size“
【Turn Signal】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style turn signal.
『Weld tab S size 4.5mm thick steel 2p』
〇Welded onto the hardtail. Used as a base for the turn signal.
【Drive System】
“Rear sprocket SR400/500 428-56“
〇An affordable and durable replacement sprocket.
※Parts Reference may show similar products or products with additional processing.