#220 SR400Custom Report
This is a vehicle we produced with added options such as a rear 16-inch kit, pillion pad, mid-high step kit, and additional paint color for the “2%ER STD Hardtail Complete” SR400, which we received an order for from Kobe. The owner is older, and the initial order was for a cafe racer, but after careful consultation, we decided to produce it in this style.
Apart from the muffler, the exterior selection is almost the same as the complete sample, but the addition of paint color and the 16-inch rear wheel gives it a different atmosphere.
This is the 26th and final custom order that started with Gallery No. 195 in 2020.
【Detailed introduction video】

【Driving video】 (Height 170cm)

【Click here for the STD Hardtail Complete sample vehicle】
Custom List
FrontHandlebars, F forks, headlights, etc.
•Front area in a traditional bobber style.
【Front Tire】
◯ A classic watermelon pattern, a vintage style tire with height.
【Headlight】
“5.75 inch Bates Light Chrome General Purpose“
〇A headlight that fits well with the SR’s vehicle size and fork width, and can be installed without any discomfort.
〇A headlight stay that fits well with the chopper style due to its moderate height and protrusion. (5.75 inch Bates Light Set II SR400/SR500)
【Handle/Handle Area】
“Narrow drag bar handle 7/8” (22.2mm) Motorcycle Handle“
“PAUGHCO type 3inch Square Riser SR400/500“
◯The riser is slightly raised and set in a position that is easy to operate and well balanced.
“Amal type throttle holder, general purpose (for 7/8″)“
◯The handle area, controls, meter, and ignition-related parts are neatly processed in the standard 2%ER style.
【Switch】
“Mini Turn Signal Switch Coupler On Kit (’85~00)”
〇A mini turn signal switch that is easy to install with a coupler on
(It is installed with modifications for different model years and small headlights)
〇It is newly installed by welding to the lower part of the stem, which is inconspicuous and easy to operate.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle.
【Front Blinker】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style blinker.
『SR400/500 Bottom Mount narrow blinker stay』
〇A stay to attach a 10mm blinker to the bottom of the frame.
【Speedometer】
『Mechanical Speedometer 60mm Black Panel 1:4』
〇Mounted on the left front side of the gasoline tank, which is inconspicuous and has high visibility.
CenterTank, oil tank, seat, step, muffler etc.
• The Narrow Sportster Tank is the most popular gasoline tank in the 2%ER Hardtail Complete. In a regular complete, the tank and rear fender are painted in your favorite color, a single color, but this owner added a silver pinstripe to the black base.
【Muffler】
“Exhaust Pipe Flange Set for One-off Pipe Production”
〇Use a convenient production kit for the root mouthpiece and make a one-off production. It’s a simple drag pipe.
【Step】
“Mid-High Control Parkerized for SR400/500“
〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.
【Seat】
“BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll“
〇A comfortable seat set made of genuine leather. The spring input position and angle are set, and the pillion pad mounting position is set in a way that is less tiring, unique to 2%ER.
“Welding nut non-through M8 2p“
〇Used by welding to the frame side as a seat spring receiver.
【Electrical Equipment】
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.
〇This is a battery-less kit that we manufacture in Japan.
“Custom Ignition Switch Weld On Kit General Purpose“
〇Easy to operate even while riding, it is welded and installed under the left side of the seat.
【Gasoline Tank Installation】
“Narrow Sportster Tank for Production”
“Welding nut non-through M8 2p“
〇Drill a hole in the gasoline tank body and weld it in. It’s non-penetrating, so it won’t leak. Used on both sides.
“Weld tab M size 4.5mm thickness 2p“
〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.
“Weld tab L size 4.5mm thick steel 2p“
〇Used for the rear installation of the gas tank. This also has an enlarged hole diameter and is used with a rubber mount.
【Engine Area】
〇This is a filter kit needed when removing the original air cleaner.
【Drive System】
“Front sprocket SR400/500 428-19“
〇A durable replacement sprocket made of steel.
RearFenders, rear shocks, swingarms, etc.
●Finished with a 13cm long hardtail kit, 16-inch wheels, a flat fender reinforced on the back, old-school tail lights, and a one-off custom sissy bar.
【Hardtail】
『Rigid Line Bolt-On Hardtail Kit SR400/500』(13cm long, made-to-order)
As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the original frame’s seat rail to a rigid line. You can revert to a swing arm/rear shock specification during vehicle inspection or when changing styles.
【Rear Wheel】
“16″ Kit Steel Spoke SR400/500 Rear“
〇This is a kit that gives a powerful look with the same size as a typical Harley.
“Drilled plate torque rod SR400/500“
〇This is a drilled design torque rod to avoid interference with the wider tires.
【Rear Tire】
〇A classic vintage style tire.
【Tail Lamp】
“Sparto Tail Lamp/Polish Japanese Number Standard”
〇The standard Sparto. Domestic numbers can be installed without any modifications. It was installed on the standard flat fender.
【Rear Blinker】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style blinker.
『Weld tab S size 4.5mm thick steel 2p』
〇Welded onto the hardtail. Used as a blinker base.
【Drive System】
“Rear sprocket SR400/500 428-56“
〇An affordable and durable replacement sprocket.
※Parts Reference may show similar products or products with additional processing.