#246 SR500Custom Report
This is a British style bobber complete base STD hardtail that we received an order for from Osaka. It was made with additional options such as a 500 base, springer, mid-high step, Triumph tank, and sissy bar.
【Detailed Introduction】

【Driving】

【The sample car based on the STD Hardtail Complete is here】
Custom List
FrontHandlebars, F forks, headlights, etc.
●The 74 Springer Fork is a bolt-on full set with a 2-inch long that ensures a safe ride height. Furthermore, we have modified the brake panel support and added a design that smoothly sinks in during braking for peace of mind.
【Front Fork】
“74 Springer Fork/2 Inch Over”
◯ The brake panel is set to sink smoothly during braking due to floating processing and improved torque rod mounting angle.
“Drum Brake Panel for 74 Springer”
〇 A brake panel with floating processing necessary to sink the front fork during braking.
【Front Tire】
◯ A classic, affordable tire.
【Headlight】
“5.75 inch Old Bates Type Side Mount Headlight #5.75 inch headlight #General-purpose parts“
“74 Springer Fork Side Mount Light Stay“
〇It’s a light stay with an old school design for the classic side-mount headlight.
【Handle, Around the Handle】
“Amal type throttle holder, general purpose (for 7/8″)“
“Amal type slot wire 1000mm ’88~’08“
〇The handle is a slightly pulled back with a good grip. Simple throttle with long cables used for each.
【Switch】
“Mini Turn Signal Switch Coupler On Kit (’85~00)”
〇A mini turn signal switch that is easy to install with a coupler on
(It is installed with modifications for different model years and small headlights)
〇Welded installation at the bottom of the stem, which is inconspicuous and easy to operate. It is attached to the under stem of the Springer fork.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the area around the handle.
【Front Blinker】
“Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)
“Universal Blinker Stay 10A Type Steel”
〇The ultra-small micro blinker is installed on the front side of the lower part of the engine mount.
【Speedometer】
●Mounted on the front and back of the gasoline tank, which is hard to stand out and has high visibility.
“Mechanical Speedometer 60mm Black Panel 1:4“
〇60φ meter with trip function
“Weld tab M size 4.5mm thickness 2p“
〇Used one piece on the frame side
〇Attached to the welded weld tab.
〇Extension cable for the meter installed in a place where the length is not enough.
CenterTank, oil tank, seat, step, muffler etc.
●The gasoline tank is a Triumph tank that has been safely mounted with three rubber points. The scallop-style paint was requested from “JERK GARAGE“. The frame under the seat has been cut from the original part and rebuilt to match the angle of the rear “Hardtail Kit“, considering strength, precision, durability, and maintainability with thick steel pipes.
【Muffler】
〇A classical trumpet muffler, with an even more vintage feel due to the long bell end.
“One-off pipe production exhaust flange set for SR“
〇A convenient mouthpiece set for one-off muffler production.
“Welding Tabs, Size M, 3mm Thickness, Stainless Steel, 2 Pieces“
〇A convenient welding tab used for attaching stainless silencers.
【Step】
“Mid-High Control Parkerized for SR400/500“
〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.
【Seat】
“Narrow Type Bates Replica Solo Seat/Pillion Pad Set in Black“
〇A narrow solo/pillion pad with a flat base. Despite being made of vinyl leather, it’s a seat with a good atmosphere. The spring input position and angle settings, as well as the pillion pad mounting position, are unique to 2%ER and are designed to reduce fatigue.
“Welding nut non-through M8 2p“
〇Used on the frame side as a seat spring receiver.
【Kick Pedal】
〇It’s an accent part that makes it easier to kick due to increased surface area and ease of applying body weight
【Electrical Equipment】
“SR400/500 Custom Electrical Plate #2%er Original #SR400/500“
〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even if you return to the swing arm specification during vehicle inspection.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can handle 1-150 watts and can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.
〇This is a battery-less kit that we manufacture in Japan.
“Custom Ignition Switch Weld On Kit General Purpose“
〇Easy to operate even while riding, it is welded and installed under the left side of the seat.
【Engine Area】
『Stock replica manifold SR400/500』
〇It is a cheap replica specification for genuine replacement.
〇It is a filter kit necessary when removing the genuine air cleaner.
【Gasoline Tank】
“Triumph tank (fabrication material)“
〇Only the top part is made. The tunnel and mounting brackets are made and safely fitted with a 3-point rubber mount.
“Welding nut non-through M8 2p“
〇Drill a hole in the gasoline tank body and insert and weld. It is non-penetrating, so it does not leak. Used on both sides.
“Weld tab M size 4.5mm thickness 2p“
〇Enlarge the hole diameter and change to a rubber mount specification to hold the non-penetrating nut. Used on both sides.
“Weld tab L size 4.5mm thick steel 2p“
〇Used for the rear attachment of the gas tank. This also enlarges the hole diameter and uses it with a rubber mount.
【Drive System】
● A durable replacement sprocket made of steel. It is a high gear tailored to a 500cc base.
RearFenders, rear shocks, swingarms, etc.
●The rear area uses a hardtail kit (13cm long) that determines the overall styling, a ribbed fender, a new product with a Lucas tail plate, and a one-off sissy bar.
【Hardtail】
『“Rigid Line” Bolt-On Hardtail Kit』(13cm long, made-to-order)
〇As the name suggests, it’s a hardtail kit that can be attached and detached with bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to the swing arm/rear shock specification when you have a vehicle inspection or when you want to change the style.
【Rear Fender】
“5-Inch Custom Rib Fender – Steel Material“
“Reinforcement Back Plate for 5-Inch Rib Fender“
〇A thick and durable rib fender. A reinforcement plate is added around the mounting hole to mount it even more robustly.
【Rear Wheel】
“16″ Kit Steel Spoke SR400/500 Rear“
〇This is a kit that gives a powerful look with the same size as a typical Harley.
〇A classic vintage style tire.
“Drilled plate torque rod SR400/500“
〇This is a drilled design torque rod to avoid interference with the wider tire.
【Tail Lamp】
“Lucas Large Tail Aluminum Number Base Set General Purpose“
〇Easy to install Lucas tail with a base plate included. This time, it is used as a right side number base.
【Rear Blinker】
“Micro Blinker” (Discontinued ⇒ Now changed to Star Bean Blinkers, Set of 2, Black)
〇Ultra-small, powerful LED mini blinker.
“Weld Tab A Type for Blinker Stay”
〇Welding stay for up to 6mm mounting blinker.
【Drive System】
『Rear sprocket SR400/500 428-56 』
〇An affordable and durable replacement sprocket.
※Parts Reference may show similar products or products with additional processing.