#84 SR400Custom Report
Busy owners often go on long tours over considerable distances during their breaks.
This is a B-class chopper SR that we have created so that such owners can ride comfortably without getting tired.
We have carefully applied a fierce paint job on top of the meticulous sheet metal painting, and further added a special aging process to give it a weathered look.
[ Overall Silhouette ]
2%er 15cm long Joints for Front Fork (pair) [SR400/500], 280mm Low Down Suspension] G-SUSPENSION280 [Chrome] General-purpose #SR400/500.
The front and rear wheels, and the frame are standard.
○Click here for the article published in “THE SR TIMES”
○Click here for the owner’s snapshot page

Custom List
FrontHandlebars, F forks, headlights, etc.
【Front Fork Area】
“2%er 15cm long Joints for Front Fork (pair) [SR400/500]“
〇A high-quality stainless steel fork joint. By becoming a long wheelbase, even a light SR body will have increased high-speed stability.
【Front Fender】
◯We mount the classical press-formed fender with a vintage design fender brace.
【Front Tire】
“Pirelli MT53 Replica 4.00-18”
〇A replica of the 70s Pirelli. It suits all styles, from street to tracker, scrambler, bobber, chopper, etc.
【Headlight】
“Old Bates Type Side Mount Light Kit SR400/500 XS650“
◯2%ER reproduces the custom parts from the 70s. The style remains the same as it was back then, but it uses a bright H4 bulb.
【Handle/Handle Area】
“PAUGHCO type 3inch Square Riser SR400/500“
〇A handle post of a very convenient height that retains the atmosphere of the time. It slightly lifts the one-off stainless handle, making it the best position for the owner.
“Amal type throttle holder, general purpose (for 7/8″)“
“Amal type slot wire 1200mm ’88~’08“
〇We are using each long cable for the simple throttle.
“Chrome British Car Type Clutch Lever“
“Chrome British Car Type Brake Lever“
◯The controls are simplified with mini switches and the like.
【Switch】
“Mini Turn Signal Switch Coupler On Kit (’85~00)”
〇Easy to install mini turn signal switch with coupler on
〇We have newly installed a handle lock under the stem, which is inconspicuous and easy to operate.
“MOTOR ROCK Decompression lever“
A decompression lever directly attached to the engine to simplify the handle area. (The one on the vehicle is an old model)
【Front Blinker】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style blinker.
【Speedometer】
“Minimeter Fork Mount Kit SR400/500 XS650 #2%er Original #SR400/500“
◯ You can set the meter in a visible place without disturbing the style, with up and down sliding and free rotation.
〇 It is used when extending the fork or relocating the meter.
CenterTank, oil tank, seat, step, muffler etc.
【Muffler】
“Exhaust Pipe Flange Set for One-off Pipe Production”
○ A one-off upsweep full exhaust using a convenient production kit for the root mouthpiece. The silencer adopts a turn-out, finished in steel and chrome plating.
【Step】
“Mid-High Control Parkerized for SR400/500“
〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and significantly reduces fatigue.
【Carburetor】
“FCR carburetor 39φ SR400/500 single unit“
〇The slow SR’s performance will drastically change. It’s a high-performance carburetor that starts well and accelerates sharply and smoothly.
〇It’s a dedicated adapter to firmly fix the FCR carburetor to the SR400/500.
“Net funnel set for FCR carburetor“
〇It’s a set of a trash prevention net made of stainless steel and a red plastic funnel changed to aluminum.
【Seat】
“Old School Double Seat II SR400/500“
○ It’s a standard seat for 2%ER’s normal frame custom, with features like a button-down that’s hard to express in mass-produced items, and a design that looks stylish despite the thick urethane.
【Electrical Equipment】
◯ Under the seat is an “Oil Tank Type Electrical Case” (discontinued). We launched this because there were no parts of this kind that would suit a chopper. In this vehicle, we relocated the main key to the electrical case.
“IC blinker relay wide range specification“
〇A wide-range turn signal relay that can be used without any problems with LED turn signals, supporting 1 to 150 watts. It can also be used as a replacement for the original relay.
〇This is a battery-less kit that we manufacture in Japan.
【Gasoline Tank Installation】
◯ Vintage coffin tank. The interior was repaired and a tunnel was created for SR. It was safely mounted with a three-point rubber mount.
“Welding nut non-through M8 2p“
〇 Drilled a hole in the gasoline tank body and inserted and welded it. It’s non-penetrating, so it doesn’t leak. Used on both sides.
“Weld tab M size 4.5mm thickness 2p“
〇 Enlarged the hole diameter and changed to a rubber mount specification to hold the non-penetrating nut. Used on both sides.
“Weld tab L size 4.5mm thick steel 2p“
〇 Used for the rear mounting of the gas tank. This one also has an enlarged hole diameter and is used with a rubber mount.
【Engine Area】
〇A filter kit needed when removing the original air cleaner.
【Drive System】
“Front sprocket SR400/500 428-19“
〇A durable replacement sprocket made of steel.
RearFenders, rear shocks, swingarms, etc.
【Rear Shock】
〇A rear shock that lowers by about 4cm. It moves well among low-down suspensions. (Removal of the original chain case is necessary)
【Sissy Bar】
“SR400/500 Sissy Bar Plate Hole Type Single Unit“
〇A side plate with an old-school design with holes. We used only the side plate and made the bar part one-off with a fork design. It is essential for long touring.
【Rear Fender】
◯ Launched as a replica of the Shovel Sportster era rear fender.
【Rear Tire】
“Pirelli MT53 Replica 4.00-18”
〇A replica of the 70s Pirelli. It suits all styles, from street to tracker, scrambler, bobber, chopper, and more.
【Tail Lamp】
“Lucas tail lamp with pedestal Japanese standard number size“
◯ It’s a tail lamp that’s easy to use with a Japanese standard number size, while having the atmosphere of a good imported body.
【Rear Blinker】
『Small Bullet Turn Signal Chrome 4pcs SET General Purpose』
〇A classic among classics. A chopper-style blinker.
【Drive System】
“Rear sprocket SR400/500 428-56“
〇A durable sprocket made of steel.
〇A replacement drive chain with built-in O-rings.
※Parts Reference may show similar products or products with additional processing.