#254 SR400Custom Report

We received an order for a 30cm long fork SR Chopper, brought in by a vehicle from Fukui Prefecture. We created it in a simple chopper silhouette, placing the parts specified by the owner in a balanced and comfortable manner. The aging paint applied not only to the gas tank and rear fender, but also to the entire vehicle body, was requested from “BACON“. By using the new hardtail battery tray, we have placed USB power sources in two places that are not easily noticeable, next to the meter and under the seat.


【Detailed Explanation, Introduction Video】

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【Driving Video】

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The sample car based on the STD Hardtail Complete is here

Over 80 hardtail production examples are here

Custom List

FrontHandlebars, F forks, headlights, etc.

●The front area has been extended by 30cm in true Chopper style. The selection of a small, round front tire is set to a weight that allows for normal city riding, preventing the handling from becoming too heavy.


Front Fork Area

2%er 15cm long Joints for Front Fork (pair) [SR400/500]

〇High-quality stainless steel fork joint.

SR400/500 15cm long inner tube kit

〇A fork tube kit that allows you to extend the front more safely.

2%er Tweak Bar (front stabilizer) [SR 400/500]

〇A stabilizer that is extremely effective in correcting the handling that tends to lag behind the extended fork.

“Welding Side Stand Extension Plate”

〇A plate for extending the side stand that leans too much when the fork is extended. Welding is required.


Headlight

SR400/500 Sports Star Type Headlight Kit ~02′ Bolt On

〇A relatively large body headlight kit that can accommodate many harnesses and couplers, making it easy to handle.


Handle/Handle Area

Chopper Grip Black 22.2mm 7/8inch

Amal type throttle holder, general purpose (for 7/8″)

Amal type slot wire 900mm ’88~’08

Clutch wire/300mm 200mm 100mm standard SR400/500 ALL YEARS

300mm Long Brake Cable

The handle is a custom-made riserless T-bar. The switch to the Amal throttle has made it even simpler than usual. Each long cable is used.


Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇Easy to install mini turn signal switch with coupler on

(Modified to fit different model years and small headlights)


Handle Lock Weld On Kit

〇It is newly installed by welding to the lower part of the stem, which is inconspicuous and easy to operate.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle.


Turn Signal

Small Bullet Turn Signal Chrome 4pcs SET General Purpose

〇A classic among classics. A chopper-style turn signal.

SR400/500 Bottom Mount narrow blinker stay

〇A stay to attach a 10mm turn signal to the bottom of the frame.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the left front side of the gasoline tank, which is not easily noticeable and has high visibility.

Extension meter cable joint

〇Used when extending the fork or relocating the meter.


CenterTank, oil tank, seat, step, muffler etc.

●The gasoline tank is a slightly extended peanut tank to match the SR’s vehicle size and frame. The frame under the seat has been cut from the original part and rebuilt to match the angle of the rear “Hardtail Kit“, considering strength, precision, durability, and maintainability with thick steel pipes.


Muffler

Torque cone drag pipe muffler SR400/500

It is a full exhaust muffler with a torque cone that we developed independently in the mouthpiece.


Step

Mid-High Control Parkerized for SR400/500

〇This step kit is essential for 2%ER’s custom, which makes your riding posture cool and extremely less tiring.


Seat

BATES Type Genuine Leather Solo/Pillion Set Vertical Tuck Roll

〇A comfortable seat set made of genuine leather. The spring input position and angle are set and installed in a unique, fatigue-resistant setting by 2%ER. The pillion pad mounting position is also adjusted.

Welding nut non-through M8 2p

〇Used by welding to the frame side as a seat spring receiver.


Carburetor

FCR carburetor 39φ SR400/500 single unit

〇Your slow SR will drastically change. It’s a carburetor that’s easy to handle with sharp and smooth acceleration.

Net funnel set for FCR carburetor

〇This is a set of an aluminum funnel to replace the red plastic one, and a stainless steel trash prevention net.

“Manifold Kit for FCR39φ”

〇This is a dedicated adapter to firmly fix the FCR carburetor to the SR400/500.


Electrical Equipment

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except for the CDI are consolidated at the rear of the engine crankcase. It is easily accessible from either side of the vehicle and has good maintainability. There is no need to reassemble even when returning to the swing arm specification during vehicle inspection.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can be used without any problem with LED turn signals. It supports 1 to 150 watts and can also be used as a replacement for the original relay.

Custom Ignition Switch Weld On Kit General Purpose

〇Easy to operate even while riding, it is welded and installed under the left side of the seat.

“Battery Tray Kit for Hardtail”

〇The battery is placed in a location that is easy to maintain and not easily noticeable. It is installed in a place where there is no need to relocate even when switching to a swing arm. The design is very convenient for installing USB power and ETC.


Engine Area

Breather filter SR400/500

〇This is a filter kit needed when removing the original air cleaner.


Gasoline Tank Installation

“Peanut Tank”

〇A peanut tank that has been extended by 2cm in total length

Welding nut non-through M8 2p

〇Drill a hole in the gasoline tank body and insert and weld it. It’s non-penetrating, so it won’t leak. Used on the front side.

Weld tab M size 4.5mm thickness 2p

〇The hole diameter is enlarged and changed to a rubber mount specification to hold the non-penetrating nut.

Weld tab L size 4.5mm thick steel 2p

〇Used for the rear installation of the gas tank. This also has an enlarged hole diameter and is used with a rubber mount.


Drive System

Front sprocket SR400/500 428-19

〇A durable replacement sprocket made of steel.


Side Stand

Weld-on Side Stand Extension Plate

〇A side stand extender that you cut to your preferred length and attach by welding.


Kick Pedal

HWZN Drilled Kick Pedal

〇A kick pedal that suits various styles such as choppers and bobbers. The larger stepping area makes it easier to apply your weight and kick easily.


  • RearFenders, rear shocks, swingarms, etc.

    ●This is the rear area finished with a 13cm long hardtail kit, a rib fender with reinforcement on the back, and a one-off sissy bar made of square bars.


    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(13cm long, made to order)

    〇A detachable hardtail kit using bolts/nuts. You can revert to the swing arm/rear shock specification during vehicle inspection or when changing styles. (Frame modification required)


    Tail Lamp

    Lucas Large Tail Aluminum Number Base Set General Purpose

    〇A Lucas tail that is easy to install with the included base plate.


    Rear Fender

    5-Inch Custom Rib Fender – Steel Material

    Reinforcement Back Plate for 5-Inch Rib Fender

    〇A rib fender with thickness and high durability. A reinforcement plate is added around the mounting hole to mount it even more robustly.


    Rear Tire

    LOADSTAR TIRE 4.50-18

    〇A classic vintage style watermelon pattern. It’s a rear tire with height and volume.


    Turn Signal

    Small Bullet Turn Signal Chrome 4pcs SET General Purpose

    〇A classic among classics. A chopper-style turn signal.

    Weld tab S size 4.5mm thick steel 2p

    〇Welded onto a hardtail. Used as a base for the turn signal.


    Sprocket

    Rear sprocket SR400/500 428-56

    〇A durable and affordable replacement sprocket.

    ※Parts Reference may show similar products or products with additional processing.