#209 SR400

Custom Bike

#209 SR400Custom Report

We received an order from Nagoya, including the base vehicle, and finished a fully customized SR400 with many additional options to the owner’s liking, based on the popular “STD Hardtail Complete“.
The frame is powder-coated with a metallic gloss, the gas tank and rear fender are designed with chrome plating as the base, and each aluminum part is polished. We have also added chrome plating and other features to raise the grade above the usual complete, and have produced it with a dazzling finish like a show model.
The overall styling is an orthodox chopper style. We have been producing it so that it has a good overall balance, especially in terms of the placement and fitting of the exterior parts, while selecting classic parts for each part.

The owner of this vehicle runs a famous restaurant in Nagoya, “Hakata Skewer Grilled Hachinosuke“, which is also introduced in the Michelin Guide. He learned about 2%ER on Instagram and ordered a full custom for the first time in 10 years, despite his anxiety.

INSTAGRAM ; hachinosuke_0320

 

(For the blog article during production, click here)

(For the STD Hardtail Complete, click here)

(For about 50 examples of hardtail order production, click here)

【Detailed introduction video】

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【Driving video】

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Custom List

FrontHandlebars, F forks, headlights, etc.

Front Fork Area

Front fork 7.5cm joint pair for SR400/500

〇High-quality stainless steel fork joint.


Front Wheel

SR400/500 21inch kit for front

〇A wheel kit that results in a narrow, large-diameter, sharp style.

2%er Front Wheel Aluminum Hub Cap [SR400/500]

〇You can change to a classical style by sticking it on a normal drum brake.


Headlight

5.75 inch Bates Light Chrome General Purpose

〇A headlight that fits well with the SR’s vehicle size and fork width, and can be installed without any discomfort.

Bottom Mount Light Stay II

〇A headlight stay that fits well with the chopper style due to its moderate height and protrusion. (5.75 inch Bates Light Set II SR400/SR500)


Handle/Handle Area

“Riserless T-Bar Handle”

〇A custom-made straight handlebar.

Amal type throttle holder, general purpose (for 7/8″)


Aluminum Short Brake Lever/Holder Set

Aluminum Short Clutch Lever/Holder Set

〇This is a compact and easy-to-grip aluminum lever set.


Switch

“Mini Turn Signal Switch Coupler On Kit (’85~00)”

〇A mini turn signal switch that is easy to install with a coupler on

(It is installed with modifications for different model years and small headlights)


Handle Lock Weld On Kit

● It is installed at the lower part of the stem, which is inconspicuous and easy to operate.


MOTOR ROCK Decompression lever

A decompression lever directly attached to the engine to simplify the area around the handle.


Front Blinker

Mini Bullet Winker Chrome 4pcs Set

◯ A blinker smaller than the “Small Bullet Turn Signal Chrome 4pcs SET General Purpose“.

Diamond Winker Stay Front Black SR400/500

◯ It is attached to the lower part of the frame.


Speedometer

Mechanical Speedometer 60mm Black Panel 1:4

Universal Speedometer Stay

〇Mounted on the left front side of the gasoline tank, which is inconspicuous and has high visibility.


CenterTank, oil tank, seat, step, muffler etc.

• The understated design using gunmetallic on a chrome-plated base narrow sportster tank was painted by “P.H.K” in Kyoto. The oil line and side stand, among other things, were chrome-plated, and the crankcase cover was finished with a black powder coat to tighten up the entire vehicle body that seemed to blur in silver.


Muffler

“Exhaust Pipe Flange Set for One-off Pipe Production”

○ One-off production using a convenient kit for the mouthpiece at the root. It’s a simple drag pipe.


Step

Mid-High Step Kit Chrome for SR400/500

〇This step kit is essential for 2%ER’s custom, which makes the riding posture cool and the position extremely less tiring.


Seat

BATES Type Genuine Leather Solo Saddle Seat Vertical Tuck Roll Black/White

〇A genuine leather solo saddle seat with a balanced price, look, and comfort. It is installed with a soft ride that is hard to bottom out by changing the mounting angle and spring input position.

(Discontinued) ⇒Genuine Leather STD Solo Saddle Seat Black

“Solo Saddle Seat 2 Inch Spring Comfort Mount Set”

〇A mount kit that is easy to install on custom frames and the like. You can also change the lever ratio and create a good cushioning effect.

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Carburetor

FCR carburetor 39φ, anodized aluminum specification SR400/500, single unit

◯ A carburetor that is easy to handle with sharp and smooth acceleration. It is in a black anodized specification that stands out against the color scheme of the vehicle body.

“Manifold Kit for FCR39φ”

〇 It is a dedicated adapter to firmly fix the FCR carburetor to SR400/500.

“Funnel Net for FCR Carburetor”

〇 It is a net to avoid debris that could cause major damage to the engine while maintaining smooth air intake resistance.


Electrical

SR400/500 Custom Electrical Plate #2%er Original #SR400/500

〇All electrical components except the CDI are consolidated at the rear of the engine crankcase. It is easy to access with both hands from either side of the vehicle, and there is no need to reassemble even if you return to the swing arm specification during vehicle inspection.

IC blinker relay wide range specification

〇A wide-range turn signal relay that can be used without difficulty even with LED turn signals. It can also be used as a repro for the original relay.

Battery Lesser

〇This is a battery-less kit made in Japan.

Custom Ignition Switch Weld On Kit General Purpose

〇Easy to operate even while riding, welded on the lower left of the seat.


Gasoline Tank Installation

“Sportster Tank”

Welding nut non-through M8 2p

〇Drill a hole in the gasoline tank body, insert and weld. It’s non-penetrating, so it won’t leak. Used on both sides.

Weld tab M size 4.5mm thickness 2p

〇Enlarge the hole diameter, change to rubber mount specification, and hold the non-penetrating nut. Used on both sides.

Weld tab L size 4.5mm thick steel 2p

〇Used for the rear installation of the gas tank. This also enlarges the hole diameter and uses it as a rubber mount.


Engine Area

2%er Fin Tappet Cover (a pair)[SR400/500]

◯ A tappet cover with a heat-dissipating fin that adds a rib design accent.

Front engine hanger drilled stainless steel

◯ A polished stainless steel finish that exudes luxury.

Breather filter SR400/500

〇 This is a filter kit needed when removing the original air cleaner.


Kick Pedal

“WR Replica Kick Pedal”


  • RearFenders, rear shocks, swingarms, etc.

    • The rear area has been changed to the rigid frame line of yesteryear with a 13cm long hard tail kit. A general flat fender is effectively reinforced to withstand the load of the sissy bar and the unique vibration of the SR, and is well balanced and installed. It is a safe 6-point mount. The gas tank was painted with a paint that is not too flashy based on the same chrome plating. The sissy bar was made to order using stainless steel material.


    Hardtail

    “Rigid Line” Bolt-On Hardtail Kit』(13cm long, made to order)

    〇As the name suggests, this is a detachable hardtail kit using bolts/nuts. It remodels the seat rail of the original frame to make it a rigid line. You can revert to the swing arm/rear shock specification when you have a vehicle inspection or want to change the style.


    Rear Tire

    “Roadster 4.50-18 Tire”

    〇The rear wheel is a standard 18-inch, with a vintage style, watermelon pattern classic tire selected.

    Drilled plate torque rod SR400/500

    〇It is a drilled design torque rod to avoid interference with the wider tire.


    Tail Lamp

    Lucas tail lamp with pedestal Japanese standard number size


    Rear Blinker

    Mini Bullet Winker Chrome 4pcs Set

    ◯ A blinker that is smaller than the “Small Bullet Turn Signal Chrome 4pcs SET General Purpose“.

    Weld tab S size 4.5mm thick steel 2p

    〇 Welded to the hardtail. Used as a blinker base.

    ※Parts Reference may show similar products or products with additional processing.